固態照明市場與製造成本削減趨勢

高亮度發光二極體(HB-LED)市場預測2009年到2012年，出貨數將增加一倍。

本報告提供高亮度LED的技術趨勢與應用的相關驗證，設備與材料，包裝與組裝時的課題，彙整有機發光二極體市場的趨勢，國家的配合，今後的預測等等資料，為您概述為以下內容。

第1章 介紹

第2章 高亮度LED技術與最新應用趨勢

• LED:工作理論
• 智慧財產權流程
• LED製造技術和成本
• LED市場的一般照明

第3章 加工設備

• 介紹
• 固態照明(SSL)用MOCVD:生產率的相關課題和解決辦法
• 低溫等離子化學氣相沈積
• 品管測試及檢驗
• 光刻

第4章 結構材料

• 介紹
• 一般照明用氮化鎵發光二極體LED(GaN基LED)
• LED螢光粉製造上的相關課題

第5章 高亮度LED的包裝和裝配上的相關課題

• 包裝
• 晶圓構裝
• 控溫問題
• 檢驗

第6章 作為促進革新因素的國家計劃

• DoE的製造獎勵辦法
• 計劃任務與目標
• 關於LED的研究計劃
• SSL製造面臨的相關課題

第7章 有機發光二極體(OLED)照明

• 照明業者的機會
• 為了促進有機發光二極體市場成長的重要課題
• 製造法和設備需求
• 主要材料是否容易取得
• 有機發光二極體的成本

第8章 有機發光二極體的製造

• 有機發光二極體的真空蒸鍍設備與工程
• 一般有機發光二極體製造成本
• Roll-to-Roll有機發光二極體
• 光刻
• 基板與構裝
• 檢驗和品管

第9章 全球有機發光二極體市場的預測

• 介紹
• 被動式矩陣容量和需求
• 主動式矩陣容量和需求
• 有機發光二極體成本上的相關課題

第10章 全球高亮度LED市場今後的預測

• 技術趨勢:2000∼2009年
• 2008年的市場概要與趨勢
  • 推動市場的要素
  • 筆記型電腦用LED背光
  • 液晶電視用LED背光
  • 其他LED背光
  • LED照明市場
  • LED活動式戶外顯示器
  • LED信號
  • 汽車用LED
  • 行動電話用LED

圖表

The High Brightness Light Emitting Diode (HB LED) market is exploding as unit shipments continue their upward growth. LEDs are creating a niche market for conventional suppliers of semiconductor processing tools. Markets for HB LEDs, backlight LEDs, and OLEDs are forecast.

Table of Contents

Chapter 1 - Introduction

Chapter 2 - Recent Progress in High Brightness LED Technology and Applications

• 2.1. LED: Theory of Operation
• 2.2. Intellectual Property Map
• 2.3. LED Manufacturing Technologies & Costs
• 2.4. LED Market General Illumination

Chapter 3 - Processing Equipment

• 3.1. Introduction
• 3.2. MOCVD for SSL - Productivity Challenges and Solutions
• 3.3. Low temperature Remote Plasma Chemical Vapor Deposition (RPCVD)
  • 3.3.1. RPCVD Process Advantages
• 3.4. Defect Inspection and Testing
• 3.5. Lithography
  • 3.5.1. Steppers
  • 3.5.2. Nanoimprint
  • 3.5.3. Nanopatterning of LED Wafers

Chapter 4 - Materials of Construction

• 4.1. Introduction
• 4.2. GaN-based LED for General Lighting
  • 4.2.1. Methods to Improve White LED Efficiency
  • 4.2.2. Time-to-Market for LED substrates
• 4.3. LED Phosphor Manufacturing Issues
  • 4.3.1. Current LED Phosphor Manufacturing
  • 4.3.2. LED Phosphor Cost

Chapter 5 - Packaging and Assembly Issues for High Brightness LEDs

• 5.1. Packaging for HB LEDs
  • 5.1.1. Bonding
  • 5.1.2. Die/Ball Bonding
  • 5.1.3. Scribing
• 5.2. Wafer Level Packaging HB LEDs
• 5.3. Thermal Issues
• 5.4. Test and Inspection

Chapter 6 - National Programs As Innovation Drivers

• 6.1. DOE Solid-State Lighting Manufacturing Initiative
• 6.2. DOE Solid-State Lighting Program Mission and Goal
• 6.3. Major National Research Programs Pertaining to LEDs
• 6.4. Challenges Facing SSL Manufacturing
  • 6.4.1. Inconsistent Color
  • 6.4.2. Low Light Output
  • 6.4.3. Challenges Facing Market Introduction

Chapter 7 - OLED Lighting

• 7.1. Opportunities for Luminaire Manufacturers
• 7.2. Critical Issues for Continued OLED Market Growth
• 7.3. Manufacturing Options and Equipment Needs
• 7.4. Availability of Critical Materials
• 7.5. OLED Lighting Costs

Chapter 8 - OLED Manufacturing

• 8.1. Deposition Equipment and Processes for OLED Lighting
• 8.2. General OLED Manufacturing Cost Considerations
• 8.3. Roll-to-Roll OLEDs
• 8.4. Lithography
• 8.5. Substrates and Encapsulation
  • 8.5.1. Substrate and Encapsulation Material Selection
  • 8.5.2. Substrate Coatings
  • 8.5.3. Transparent Electrodes
  • 8.5.4. Encapsulation
• 8.6. Inspection and Quality Control

Chapter 9 - Outlook for the Worldwide OLED Market

• 9.1. Introduction
• 9.2. Passive Matrix Capacity and Demand
• 9.3. Active Matrix Capacity and Demand
• 9.4. Cost Challenges for OLED Lighting

Chapter 10 - Outlook for the Worldwide High-Brightness LED Market

• 10.1. HB LED Technology
• 10.2. HB LED Market Overview and trends
  • 10.2.1. Market Drivers for SSL
  • 10.2.2. LED Backlights for Notebook PCs
  • 10.2.3. LED Backlights for LCD TVs
  • 10.2.4. LED Backlights for Other Applications
  • 10.2.5. LED Lighting Market
  • 10.2.6. LED Active Outdoor Display Market
  • 10.2.7. LED Signal Market
  • 10.2.8. LED Automotive Market
  • 10.2.9. LED Mobile Market

List of Tables

• 2.1: Color, Wavelength Material Of LED
• 2.2: Light Source Comparison
• 2.3: Comparison of LED, HB-LED, UHB-LED Characteristics
• 3.1: Epitaxy Metrics from Initial Solid-State Lighting Manufacturing R&D Roadmap
• 3.2: Process Control Metrics
• 4.1: Production Method for Various LEDs
• 4.2: LED Cost Model: Impact of Substrate Choice
• 4.3: Comparison of $/klm for LED Made on Various 2" Substrates
• 5.1: Properties Of Die Bonding Processes
• 7.1: Comparison Of Lighting Technologies
• 7.2: OLED Displays vs OLED lighting
• 8.1: Manufacturing Roadmap for Sheet Processing of OLED Lighting Panels
• 8.2: Manufacturing Roadmap for Web Processing of OLED Lighting Panels
• 8.3: Projected Costs of OLED Lighting Panels (Sheet Processed) Stage
• 8.4: Projected Costs of OLED Lighting Panels (Web Processed) Stage
• 10.1: Forecast Of LED Backlights For Notebook PCs
• 10.2: Forecast Of LED Backlights For LCD TVs
• 10.3: Forecast Of LED Backlights For Other Application
• 10.4: Forecast Of LED Lighting Market
• 10.5: Forecast Of LED Active Outdoor Display Market
• 10.6: Forecast Of LED Signal Market
• 10.7: Forecast Of LED Automotive Market
• 10.8: Forecast Of LED Mobile Market
• 10.9: Top 10 LED Vendors

List of Figures

• 2.1: Operation of LED
• 2.2: Key Intellectual Property Relationships
• 2.3: DOE Roadmap
• 2.4: Relative Manufacturing Costs
• 2.5: Pareto Analysis Of SSL Manufacturing Costs
• 2.6: Market drivers for LED Biz and Applications
• 2.7: SSL vs. Classical Technologies
• 2.8: LED Performance vs. Traditional Light Sources
• 2.9: Energy Production and Use Comparison
• 2.10: White-LEDs for General Lighting Market estimates in $B to 2020
• 2.11: Wafer Needs for General Lighting (2" wafer equivalents, million units to 2020)
• 3.1: SSL - LED manufacturing with MOCVD: productivity and Cost Analysis
• 3.2: Larger Wafer Size: GaN LEDs
• 3.3: Global Shipments Of MOCVD Tools By Vendor
• 3.4: Global Shipments Of MOCVD Tools By Region
• 3.5: Diagram of RPCVD Reactor
• 3.6: Comparison between MOCVD and RPCVD
• 3.7: Nanoimprint Lithography System
• 3.8: The Phlatlight Chip
• 4.1: Regular LED (white) Front-End Steps
• 4.2: Current Blocking Layer
• 4.3: Regular LED (white) Production Costs for 100k wafers/year
• 4.4: HB LED (white) Production Costs for 100k wafers/year
• 4.5: Main Manufacturing Steps for GaN-based LED
• 4.6: Regular LED (white) Back-End
• 4.7: Methods to Improve White LED Efficiency
• 4.8: Phosphor Coating - Four Approaches
• 5.1: Hybrid Integration Approach to HD-LED Package
• 5.2: Chain Wire Bond
• 5.3: HB-LED with Silicon Carrier Submount
• 5.4: Silicon interposer for MEMS / LED Applications
• 5.5: High Brightness LED
• 5.6: SMD Package Cost Structure
• 5.7: Packaging Changes Result in Optical Improvements
• 5.8: Substrate Solutions for HB/HP LEDs
• 6.1: DOE Solid-State Lighting Program Strategy
• 6.2: DOE Efficacy Targets
• 6.3: Congressional Appropriations
• 6.4: SSL R&D Project Funding
• 6.5: Price Targets
• 7.1: Status of Technology Towards Lighting Targets
• 7.2: Maximizing Internal Quantum Efficiency
• 7.3: Manufacturing Options
• 7.4: Kodak VIST Deposition Source
• 7.5: OLED Lighting Costs - VTE process
• 7.6: OLED Lighting Costs: Glass Substrate
• 8.1: Steps of OLED Production
• 8.2: Industrial Coater Design Approaches
• 8.3: Comparison Cluster vs. In-Line - Gen 2
• 8.4: Comparison Cluster vs. In-Line - Gen 4/5
• 8.5: Process Flow for OLED stack
• 8.6: Comparison of Deposition Sources
• 8.7: Roll-to-Roll OLED Fabrication
• 9.1: Schematic of PMOLED
• 9.2: PMOLED Stack/Driving Architecture
• 9.3: Schematic of AMOLED
• 9.4: Passive Matrix OLED Capacity and Demand
• 9.5: Active Matrix OLED Capacity and Demand
• 10.1: LED Market by Sector
• 10.2: Worldwide LED Market Forecast