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催化劑

市場調查報告書

商品編碼

1423522

全球 FCC 催化劑市場 - 2024-2031

Global FCC Catalyst Market - 2024-2031

出版日期: 2024年02月09日 | 出版商:

DataM Intelligence | 英文 186 Pages | 商品交期: 約2個工作天內

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簡介目錄

概述

2023 年，全球 FCC 催化劑市場規模達到 27 億美元，預計到 2031 年將達到 39 億美元，2024-2031 年預測期間CAGR為 4.9%。

由於全球經濟向更高石化產量的方向轉變，FCC 催化劑市場正在擴大。煉油廠正在擴大其提供的產品範圍，包括石化材料和運輸燃料。 FCC 催化劑對於這項變革至關重要，因為它們能夠同時生產有價值的石化產品和優質運輸燃料，滿足石化產業不斷變化的需求。

由於全球對汽油和柴油等精煉石油產品的需求不斷成長，FCC 催化劑的市場正在擴大。運輸燃料的需求隨著人口成長和工業化而成長。為了滿足對更清潔、更有效率燃料不斷成長的需求，FCC 催化劑透過提高轉化率和提高高價值產品的產量，在煉油過程中發揮著至關重要的作用。

北美是全球FCC催化劑市場的成長地區之一，佔據超過1/3的市場。石油和天然氣業務在北美擁有大量煉油廠，使該大陸成為重要樞紐。煉油廠產能持續增加和改善，部分原因是對汽油和柴油等運輸燃料的需求不斷增加。先進的 FCC 催化劑需求量很大，因為它們可以最大限度地提高高價值產品的產量並提高轉換率。

動力學

對加工石油產品的需求不斷擴大

對精煉石油產品的需求不斷成長是推動全球FCC催化劑市場的主要因素之一。隨著世界人口的成長和工業化的發展，精煉產品和運輸燃料（包括柴油和汽油）的使用量也不斷增加。 FCC 催化劑對於提高煉油廠流化催化裂解裝置 (FCCU) 的性能至關重要，從而使石化產品和高價值燃料的生產變得更加容易。

例如，巴斯夫於 2022 年推出了 Fourtitude，這是一種新型流化催化裂解 (FCC) 催化劑，經過最佳化，可以最大限度地提高渣油原料的丁烯產量。 Fourtitude 基於巴斯夫的多框架拓撲 (MFT) 技術，在維持催化劑活性的同時，實現了對丁烯的卓越選擇性。該催化劑結合了 MFT 和金屬鈍化技術，可在渣油原料應用中提供卓越的丁烯選擇性和耐金屬性。

石化產業下游整合日益受到重視

石化產業對下游整合的日益關注是FCC催化劑需求成長的主要動力。許多煉油廠正在積極擴大其生產的產品範圍，除了傳統的燃料之外，還包括有價值的石化產品的製造。這項發展是實現擴大產品線和滿足全球石化產品不斷成長的需求的獲利潛力的結果。

例如，巴斯夫於 2020 年商業化推出了 Fourtune，這是一種用於柴油原料的新型流化催化裂解 (FCC) 催化劑。 Fourtune 利用多框架拓撲 (MFT) 技術進行了最佳化，丁烯選擇性優於丙烯，同時保持催化劑活性。商業試驗證實了其透過提高丁烯選擇性、高轉化率和保留焦炭選擇性塔底產物所帶來的經濟效益，從而提高了煉油廠高餾分油收率的獲利能力。

材料和初始投資成本高昂

在煉油設施中整合和安裝尖端催化劑技術的高昂初始成本是全球 FCC 催化劑產業成長的重要障礙。像 PARAGON 這樣的創新催化劑通常需要大量資本支出，因為它們包含新材料或技術。

煉油廠在進行這些投資時可能會遇到財務困難，特別是在利潤率低迷或經濟不穩定的情況下。一些煉油廠，尤其是規模較小或較老的煉油廠，可能會因高昂的初始成本而望而卻步，這將限制現代 FCC 催化劑的普遍採用並阻礙市場擴張。

嚴格的環境法規

嚴格的環境法仍是FCC催化劑全球市場的重大障礙。由於需要遵守越來越嚴格的環境規則和排放要求，煉油廠的運作變得更加複雜和昂貴，儘管催化劑對於提高轉化率和生產更清潔的燃料至關重要。

實現這些目標通常需要不斷的技術進步和精煉程序的修改，這會影響 FCC 催化劑的選擇和使用。該行業可能很難保持持續創新，以滿足不斷變化的法規和永續發展目標，特別是對於可能需要幫助才能跟上合規要求快速變化的小型煉油廠而言。這將限制 FCC 催化劑市場的整體成長能力。

The market for FCC catalysts is expanding due to the change in global economics toward higher petrochemical output. Refineries are expanding the range of products they provide to include materials for petrochemicals as well as transportation fuels. FCC catalysts are essential to this change because they enable the manufacture of valuable petrochemicals and premium transportation fuels at the same time, satisfying the changing needs of the petrochemical industry.

The market for FCC catalysts is expanding due to the rising demand for refined petroleum products, such as gasoline and diesel, on a global level. The demand for transportation fuels rises in unison with population growth and industrialization. To satisfy the growing demand for cleaner and more efficient fuels, FCC catalysts play a crucial role in the refining process by increasing conversion rates and enhancing the production of high-value products.

North America is among the growing regions in the global FCC catalysts market covering more than 1/3rd of the market. The oil and gas business has a large number of refineries operating in North America, making the continent a key hub. Refinery capacity continues to be increased and improved due in part to the rising demand for transportation fuels like gasoline and diesel. Advanced FCC catalysts are in great demand because they maximize the production of high-value products and improve conversion rates.

Dynamics

Expanding Demand for Processed Petroleum Products

The rising demand for refined petroleum products is one of the main factors propelling the global FCC catalysts market. The use of refined goods and transportation fuels including diesel and gasoline is rising in tandem with the world's population growth and industrialization. FCC catalysts are essential for improving the fluid catalytic cracking units' (FCCUs) performance in refineries, thus rendering it easier to produce petrochemicals and high-value fuels.

For Instance, in 2022, BASF launched Fourtitude, a new Fluid Catalytic Cracking (FCC) catalyst optimized for maximizing butylene production from resid feedstocks. Based on BASF's Multiple Framework Topology (MFT) technology, Fourtitude achieves superior selectivity for butylenes while maintaining catalyst activity. The catalyst combines MFT and metals passivation technologies to offer exceptional butylene selectivity and resistance to metals in resid feedstock applications.

Growing Priority on Downstream Integration in the Petrochemical Industry

The petrochemical industry's increasing focus on downstream integration is a major driver of the rise in demand for FCC catalysts. Many refineries are actively expanding the range of products they produce to include the manufacturing of valuable petrochemicals in addition to the traditional emphasis on fuels. The development is the result of a realization of the profitable potential of broadening product lines and satisfying the expanding demand for petrochemical goods around the globe.

For Instance, in 2020, BASF commercially launched Fourtune, a new Fluid Catalytic Cracking (FCC) catalyst for gasoil feedstock. Utilizing Multiple Framework Topology (MFT) technologies, Fourtune is optimized for superior butylene selectivity over propylene while maintaining catalyst activity. Commercial trials confirm its economic benefits through enhanced butylene selectivity, high conversion rates and the preservation of coke-selective bottoms, leading to increased profitability for refiners with high distillate yields.

Highly Costly Material and Initial Investment

The high initial costs associated with integrating and installing cutting-edge catalyst technologies in refining facilities are an important inhibitor to the growth of the globally FCC catalysts industry. Innovative catalysts like PARAGON often require significant capital expenditures because they include new materials or technology.

The refineries may have financial difficulties while making these investments, particularly during slack profit margins or economic instability. Some refineries, especially those that are smaller or older, may be discouraged by the high initial costs, which would restrict the general adoption of modern FCC catalysts and hinder market expansion.

Strict Environmental Regulations

Strict environmental laws are still a significant obstacle to the global market for FCC catalysts. Refinery operations become more complex and expensive due to the need to comply with ever-tighter environmental rules and emissions requirements, even though catalysts are essential for improving conversion rates and creating cleaner fuels.

Realizing these objectives often requires ongoing technical advancements and modifications to refining procedures, which affects the selection and use of FCC catalysts. It can be difficult for the industry to maintain the constant innovation essential to meet changing regulations and sustainability objectives, particularly for smaller refineries that might need help to keep up with the quick changes in compliance requirements. The would limit the market's ability to grow overall for FCC catalysts.

Segment Analysis

The global FCC catalysts market is segmented based on type, ingredients, configuration, application and region.

Rising Demand for Zeolites in Refining Industry

The zeolites segment is among the growing regions in the global FCC catalysts market covering more than 1/3rd of the market. Zeolites are crystalline, microporous aluminosilicate minerals that are well-known for their massive surfaces and catalytic powers. The increasing demand for FCC catalysts, especially in the refining sector where they are widely used to boost the productivity of hydrocarbon cracking processes, is driving the growth of the zeolites demand.

Its distinct structure facilitates efficient catalysis and the generation of high-value products like diesel and gasoline, which promotes the expansion and efficiency of the refining industry as an entire sector. Zeolites are additionally preferred as they can increase the yield and selectivity of important products in FCC units. Zeolite-based FCC catalysts are now required in refineries as they aim to produce cleaner fuel at greater conversion rates.

Geographical Penetration

Growing FCC Catalysts Demand in Oil and Gas Industry in North America

North America has been a dominant force in the global FCC catalysts market is being driven by the growing oil and gas sector in North America has led to growth in the FCC (Fluid Catalytic Cracking) catalyst market. There are a few refineries in North America, especially in US and Canada, which are essential to the processing of crude oil. There's a rising need for sophisticated FCC catalysts as these refineries attempt to improve yields and streamline their operations.

Additionally, the North American market is growing as a result of continuous research and development initiatives as well as advances in technology. New catalyst architecture and formulation advances have produced more effective and adaptable FCC catalysts. North American refineries are eager to use these state-of-the-art catalyst technologies to maintain a competitive edge, boost productivity and satisfy evolving customer demands.

For Instance, in 2023, W. R. Grace & Co.'s launched PARAGON FCC catalyst had a Vanadium (V) trap for fluid catalytic cracking units that were based on rare earth elements. The innovation extends the FCC operating window, which provides processing flexibility for increased profitability from a range of feedstocks. In particular, PARAGON increases conversion at a constant Coke yield and upgrades bottoms to the maximum, contributing to the more sustainable production of fuel.

For Instance, in 2023, Siemens Energy, Inc. acquired its Fluid Catalyst Cracking Unit (FCCU) Hot Gas Expander product line to Rotating Machinery Services, Inc. Through this transaction, the FCCU Expander product line's inventory, intellectual property and related tooling are now part of RMS. Clients can expect top-notch assistance from RMS's portfolio of three US-based ISO9001:2015 certified service centers, which is further enhanced by a globally network of regional partners.

COVID-19 Impact Analysis

The COVID-19 pandemic has affected many aspects of the business and had a significant impact on the globally FCC (Fluid Catalytic Cracking) catalyst market. Disruptions in the global supply chain have a major impact. Labor shortages, travel bans and lockdowns have made it hard to produce and move the raw materials needed to make FCC catalysts. Due to supply chain issues, there were delays, higher expenses and variations in the availability of FCC catalysts.

From the beginning of 2020, the majority of reputable research firms have been predicting the refining products market, initially due to the effects of IMO 2020 and then COVID-19. The market climate has changed, making it more appealing for refineries to increase LCO output in addition to gasoline and LPG quantities. The goal of introducing the atrium was to boost transportation fuel yields and raise overall operational profitability.

The FCC catalyst is made to specifically satisfy the needs of the unit in terms of metal tolerance, surface area, rare earth on zeolite, matrix type and pore architecture to maximize the refinery's profitability. Initially improves heavy molecule (bottoms) cracking and to enable the diffusion of heavy feed molecules, the pore design needs to be optimized. Furthermore, to prioritize conversion or distillate yield, the relative zeolite and matrix content needs to be optimized.

The refining industry, which is a major user of FCC catalysts, has been directly impacted by the drop-in global economic activity and the decreased demand for oil and refined products during quarantines. Refineries encountered lower production levels due to a decline in tourism and industrial activity, which affected the need for catalysts.

Russia-Ukraine War Impact Analysis

The current conflict between Russia and Ukraine has created a great deal of geopolitical uncertainty that might affect the globally market for FCC (Fluid Catalytic Cracking). As an important actor in the global energy market, Russia can potentially be negatively impacted by any regional interruptions brought on by the conflict, which could have an impact on the supply chain for vital raw materials required to produce FCC catalysts.

Delays in the supply chain raise prices and cause shortages, which would affect FCC catalyst production and availability globally. Additionally, the conflict has increased energy market volatility, which has an effect on refining margins and decision-making in the oil refining sector. Energy price fluctuations may lead refineries to reevaluate their investment and production plans, which could change the market for FCC catalysts.

In addition, investor confidence may be impacted by geopolitical tension-related ambiguity, which might cause delays in strategic planning and investment choices in the FCC catalyst industry. The economic ramifications of the conflict in Europe may have an impact on the dynamics of the FCC catalyst market at the regional level. Changes to trade agreements, governmental laws and economic stability in regions affected might lead to changes in the refining procedures and catalyst demand trends

By Type

Gasoline Sulfur Reduction
Maximum Light Olefins
Maximum Middle Distillates
Maximum Bottoms Conversion
Others

By Ingredients

Zeolites
- Natural Zeolites
- Synthetic Zeolites
Metals
- Precious Metals
- Rare Earth Metals
- Transition & Base Metals
- Molybdenum (Mo)
- Tungsten (W)
- Cobalt (Co)
- Nickel (Ni)
- Iron (Fe)
- Zirconium (Zr)
- Others
Chemical Compound
- Sodium oxide
- Aluminum oxide
- Silicon Dioxide
- Others
Others

By Configuration

Side-by-Side
Stacked

By Application

Vacuum Gas Oil (VGO) feeds
Gas Oil feedstock
Resid Feed
- Heavy Resid feed
- Moderate Resid feed
- Light Resid feed
- Others
Others

By Region

North America
- U.S.
- Canada
- Mexico
Europe
- Germany
- UK
- France
- Italy
- Russia
- Rest of Europe
South America
- Brazil
- Argentina
- Rest of South America
Asia-Pacific
- China
- India
- Japan
- Australia
- Rest of Asia-Pacific
Middle East and Africa

Key Developments

On October 31, 2022, SGP BioEnergy planned to construct two significant renewable fuel plants in South America, one each in Panama at Colon and Balboa. Sustainable aviation fuel (SAF) and renewable diesel (RD) are anticipated to be produced by these facilities, respectively. By incorporating green hydrogen from the refining process, SGP BioEnergy has selected Topsoe technology to enable the generation of low-carbon fuels and enable the plant to run with net-zero emissions.

Competitive Landscape

The major global players in the market include BASF SE, WR Grace & Co-Conn, China Petroleum & Chemical Corporation, Albemarle Corporation, JGC Catalysts & Chemicals Co., Ltd., Haldor Topsoe A/S, Rezel Catalysts Corporation, Clariant International Ltd., Anten Chemical Co., Ltd. and SINOCATA.

Why Purchase the Report?

To visualize the global FCC catalysts market segmentation based on type, ingredients, configuration, application and region, as well as understand key commercial assets and players.
Identify commercial opportunities by analyzing trends and co-development.
Excel data sheet with numerous data points of FCC catalysts market-level with all segments.
PDF report consists of a comprehensive analysis after exhaustive qualitative interviews and an in-depth study.
Product mapping available in Excel consisting of key products of all the major players.

The global FCC catalysts market report would provide approximately 70 tables, 65 figures and 186 Pages.

Target Audience 2024

Manufacturers/ Buyers
Industry Investors/Investment Bankers
Research Professionals
Emerging Companies

1. Methodology and Scope

1.1. Research Methodology
1.2. Research Objective and Scope of the Report

2. Definition and Overview

3. Executive Summary

3.1. Snippet by Type
3.2. Snippet by Ingredients
3.3. Snippet by Configuration
3.4. Snippet by Application
3.5. Snippet by Region

4. Dynamics

4.1. Impacting Factors
- 4.1.1. Drivers
  - 4.1.1.1. Expanding Demand for Processed Petroleum Products
  - 4.1.1.2. Growing Priority on Downstream Integration in the Petrochemical Industry
- 4.1.2. Restraints
  - 4.1.2.1. Highly Costly Material and Initial Investment
  - 4.1.2.2. Strict Environmental Regulations
- 4.1.3. Opportunity
- 4.1.4. Impact Analysis

5. Industry Analysis

5.1. Porter's Five Force Analysis
5.2. Supply Chain Analysis
5.3. Pricing Analysis
5.4. Regulatory Analysis
5.5. Russia-Ukraine War Impact Analysis
5.6. DMI Opinion

6. COVID-19 Analysis

6.1. Analysis of COVID-19
- 6.1.1. Scenario Before COVID
- 6.1.2. Scenario During COVID
- 6.1.3. Scenario Post COVID
6.2. Pricing Dynamics Amid COVID-19
6.3. Demand-Supply Spectrum
6.4. Government Initiatives Related to the Market During Pandemic
6.5. Manufacturers Strategic Initiatives
6.6. Conclusion

7. By Type

7.1. Introduction
- 7.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Type
- 7.1.2. Market Attractiveness Index, By Type
7.2. Gasoline Sulfur Reduction*
- 7.2.1. Introduction
- 7.2.2. Market Size Analysis and Y-o-Y Growth Analysis (%)
7.3. Maximum Light Olefins
7.4. Maximum Middle Distillates
7.5. Maximum Bottoms Conversion
7.6. Others

8. By Ingredients

8.1. Introduction
- 8.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Ingredients
- 8.1.2. Market Attractiveness Index, By Ingredients
8.2. Zeolites*
- 8.2.1. Introduction
- 8.2.2. Market Size Analysis and Y-o-Y Growth Analysis (%)
- 8.2.3. Natural Zeolites
- 8.2.4. Synthetic Zeolites
8.3. Metals
- 8.3.1. Precious Metals
- 8.3.2. Rare Earth Metals
- 8.3.3. Transition & Base Metals
- 8.3.4. Molybdenum (Mo)
- 8.3.5. Tungsten (W)
- 8.3.6. Cobalt (Co)
- 8.3.7. Nickel (Ni)
- 8.3.8. Iron (Fe)
- 8.3.9. Zirconium (Zr)
- 8.3.10. Others
8.4. Chemical Compound
- 8.4.1. Sodium Oxide
- 8.4.2. Aluminum Oxide
- 8.4.3. Silicon Dioxide
- 8.4.4. Others

9. By Configuration

9.1. Introduction
- 9.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Configuration
- 9.1.2. Market Attractiveness Index, By Configuration
9.2. Side-by-Side*
- 9.2.1. Introduction
- 9.2.2. Market Size Analysis and Y-o-Y Growth Analysis (%)
9.3. Stacked

10. By Application

10.1. Introduction
- 10.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 10.1.2. Market Attractiveness Index, By Application
10.2. Vacuum Gas Oil (VGO) Feeds*
- 10.2.1. Introduction
- 10.2.2. Market Size Analysis and Y-o-Y Growth Analysis (%)
10.3. Gas Oil Feedstock
10.4. Resid Feed
- 10.4.1. Heavy Resid Feed
- 10.4.2. Moderate Resid Feed
- 10.4.3. Light Resid Feed
- 10.4.4. Others
10.5. Others

11. By Region

11.1. Introduction
- 11.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Region
- 11.1.2. Market Attractiveness Index, By Region
11.2. North America
- 11.2.1. Introduction
- 11.2.2. Key Region-Specific Dynamics
- 11.2.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Type
- 11.2.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Ingredients
- 11.2.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Configuration
- 11.2.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 11.2.7. Market Size Analysis and Y-o-Y Growth Analysis (%), By Country
  - 11.2.7.1. U.S.
  - 11.2.7.2. Canada
  - 11.2.7.3. Mexico
11.3. Europe
- 11.3.1. Introduction
- 11.3.2. Key Region-Specific Dynamics
- 11.3.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Type
- 11.3.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Ingredients
- 11.3.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Configuration
- 11.3.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 11.3.7. Market Size Analysis and Y-o-Y Growth Analysis (%), By Country
  - 11.3.7.1. Germany
  - 11.3.7.2. UK
  - 11.3.7.3. France
  - 11.3.7.4. Russia
  - 11.3.7.5. Spain
  - 11.3.7.6. Rest of Europe
11.4. South America
- 11.4.1. Introduction
- 11.4.2. Key Region-Specific Dynamics
- 11.4.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Type
- 11.4.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Ingredients
- 11.4.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Configuration
- 11.4.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 11.4.7. Market Size Analysis and Y-o-Y Growth Analysis (%), By Country
  - 11.4.7.1. Brazil
  - 11.4.7.2. Argentina
  - 11.4.7.3. Rest of South America
11.5. Asia-Pacific
- 11.5.1. Introduction
- 11.5.2. Key Region-Specific Dynamics
- 11.5.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Type
- 11.5.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Ingredients
- 11.5.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Configuration
- 11.5.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 11.5.7. Market Size Analysis and Y-o-Y Growth Analysis (%), By Country
  - 11.5.7.1. China
  - 11.5.7.2. India
  - 11.5.7.3. Japan
  - 11.5.7.4. Australia
  - 11.5.7.5. Rest of Asia-Pacific
11.6. Middle East and Africa
- 11.6.1. Introduction
- 11.6.2. Key Region-Specific Dynamics
- 11.6.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Type
- 11.6.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Ingredients
- 11.6.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Configuration
- 11.6.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application

12. Competitive Landscape

12.1. Competitive Scenario
12.2. Market Positioning/Share Analysis
12.3. Mergers and Acquisitions Analysis

13. Company Profiles

13.1. BASF SE*
- 13.1.1. Company Overview
- 13.1.2. Product Portfolio and Description
- 13.1.3. Financial Overview
- 13.1.4. Key Developments
13.2. WR Grace & Co-Conn
13.3. China Petroleum & Chemical Corporation
13.4. Albemarle Corporation
13.5. JGC Catalysts & Chemicals Co., Ltd.
13.6. Haldor Topsoe A/S
13.7. Rezel Catalysts Corporation
13.8. Clariant International Ltd.
13.9. Anten Chemical Co., Ltd.
13.10. SINOCATA

LIST NOT EXHAUSTIVE