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1435788

馬達監控：市場佔有率分析、產業趨勢與統計、成長預測（2024-2029）

Motor Monitoring - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2024 - 2029)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

馬達監控市場規模預計到 2024 年為 26.7 億美元，預計到 2029 年將達到 44 億美元，在預測期內（2024-2029 年）複合年成長率為 10.46%。

馬達監控-市場

所有旋轉機械都會經歷振動。馬達有多種可以透過振動篩檢來識別的故障。隨著使用無線物聯網感測器和雲端基礎的軟體進行狀態監測，行業專業人士可以隨時從工廠的任何地方存取電流、振動和溫度資料，以主動了解設備問題並防止設備故障。能夠避開時間。這是推動市場成長的持續趨勢的結果。

主要亮點

  • 人們對預測性維護的認知不斷提高，並透過分析對其進行增強，正在推動市場的發展。監控馬達的重要性關係到即使是一台馬達故障也會造成的損壞。在義式麵食生產領域，據估計，每小時的停機造成約 1,000 歐元的生產損失。實施更具預測性的維護並培訓內部維護人員在盡可能短的時間內實現自主是一種低成本的解決方案。
  • 基於規則的預測維護利用感測器持續收集有關資產的資料並根據預先定義的規則發送警報，例如當達到指定的閾值時。透過基於規則的分析，產品團隊與工程和客戶服務部門合作，確定馬達故障的原因和影響因素。因此，這些工業IoT技術將推動市場。
  • 擴大採用無線系統進行馬達監控正在推動市場發展。馬達和驅動裝置消耗了約 45% 的發電量。然而，如果電子機械維護不當，將消耗約 5% 至 10% 的多餘電力，影響生產力和收益。馬達無線監控自動偵測異常情況並在微秒內報告給伺服器，以獲得更準確的機器參數。無線技術的優點是可靠，即使在非常慢的網路速度下也能工作，並且可以同時處理多個設備。所設計的系統不需要複雜的機制，並使用輕量級的MQTT通訊協定，因此可以輕鬆安裝並擴展到大規模工業設置。
  • 然而，高初始投資和低客製化阻礙了市場成長。由於新技術的整合，工業系統變得更加複雜。同時，為了及時取得可靠的資料，維護和監控工作變得更加昂貴和複雜。系統中整合的感測器越多，產生並需要處理的資料就越多。然而，透過資料庫技術處理這些不斷增加的資料量將會很困難。這個問題與巨量資料的概念直接相關。俄羅斯和烏克蘭之間的戰爭也正在影響整個包裝生態系統。
  • 然而，COVID-19感染疾病影響了汽車和採礦業等製造工廠的生產。然而，數位轉型為製造商提供了重要的功能，例如透過雲端解決方案即時查看設備。它具有分析馬達狀況的能力。製造工廠中安裝的其他軟體解決方案也可以從中央系統進行監控。
  • 此外，COVID-19 限制了進行資產健康分析的旅行，迫使馬達驅動系統快速實施新的預測性維護服務模型。各服務供應商使用關鍵的可攜式監測設備（例如 Fluke 的 810 振動測試儀和 Megger 的 Baker EXP4000）進行了分析。智慧型感測器是即用型工具，可讓您遠端查看客戶的資產。這樣就無需親自造訪該設施。遠端監控和診斷是一種重要的接受，並將進一步幫助推動這種情況下的市場。

馬達監控市場趨勢

石油和天然氣產業預計將顯著成長

  • 石油和天然氣工廠運作著當今工業生產中一些最複雜的系統。雪上加霜的是，如果突然出現不對中、鬆動、不平衡、軸承磨損等形式的故障，經濟和環境影響可能極為嚴重。在石油和天然氣行業，感應馬達是機械的核心，因為它們用途廣泛且堅固耐用。在石油或氣體純化廠內，感應馬達為眾多大大小小的系統提供旋轉機械動力，因此監控其運作狀況非常重要。
  • 此外，石油和天然氣行業長期以來一直是實施預測性維護技術以追求提高資產性能的領導者。 Artesis 預測維修系統等公司旨在以極低的複雜性和成本提供傳統狀態監測系統的所有優勢。 Artesis MCM（馬達狀態監視器）使用基於智慧模型的方法為大多數馬達馬達驅動設備提供完整的監控和診斷功能。
  • 此外，隨著全球石油和天然氣行業增加對數位技術的投資，對馬達監控解決方案的需求進行了分析，見證了石油和天然氣行業在預測期內的顯著成長。馬達監控解決方案在上游、中游和下游營運中受到廣泛關注，以不斷提高生產力和效率，同時滿足最全面的產業規範。
  • 在加拿大莫羅瓦爾，由於預測期內加拿大西部和東部原油產量增加，對馬達監控的需求增加，預計該市場將成長。此外，頁岩蘊藏量的開發正在增加對EPC（工程、採購和施工）服務的需求。例如，根據CAPP資料，加拿大凝乳油總產量預計將達到667萬桶/日。

亞太地區帳戶市場持續顯著成長

  • 由於中國和印度等國家的工業成長不斷加快，預計亞太地區的市場將顯著成長。印度製造業是成長顯著的產業之一，與前一年同期比較成長7.9%。政府的「印度製造」將​​推出一項計劃，使印度在國內和國際參與者中同樣強大，並在全球層面評估印度經濟。
  • 中國是世界製造業中心之一，擁有世界上最多的人口，並積極投資電力和基礎設施領域。中國政府先前宣布投資780億美元開發110座核能發電廠，計畫在2030年投入運作。這些舉措的發展預計將擴大新興技術的採用範圍，包括振動監測解決方案。 ，協助基於馬達狀態的監測。
  • 此外，儘管碳氫化合物能源價格下降，強烈建議中國石油天然氣集團等國家石油公司繼續專注於石油和天然氣探勘活動，以實現能源自給自足。這些活動預計將產生對監控解決方案的強烈需求，以監控和促進石油和天然氣設備和基礎設施的維護。中國擁有世界上最重要的頁岩油和蘊藏量，據觀察，中國正致力於透過與石油和天然氣公司成立合資企業來利用頁岩油。
  • 此外，工業4.0在日本、中國、韓國和印度等國家的出現，由於馬達監控對於工業工廠的正常運作至關重要，將在預測期內進一步加速亞太地區的市場成長。分析了。此外，隨著工業 4.0 的發展，物聯網在電子機械線上狀態監測中的作用將變得相當重要，預計將對市場成長產生積極影響。

馬達監控產業概況

馬達監控市場較為分散，由幾家主要企業組成。透過提供創新解決方案和整合預測分析，許多市場參與者透過差異化其產品和服務來增加市場價值。主要參與者包括 ABB 集團和西門子公司。

2023年2月，OMRON宣布先進的電機狀態監測裝置「K7DD-PQ系列」將於2023年3月在日本發布，2023年4月在全球發布。其他可減少檢查工作並防止意外故障的設備。

其他福利

  • Excel 格式的市場預測 (ME) 表
  • 3 個月分析師支持

目錄

第1章簡介

  • 研究假設和市場定義
  • 調查範圍

第2章調查方法

第3章執行摘要

第4章市場洞察

  • 市場概況
  • 產業價值鏈分析
  • 產業吸引力－波特五力分析
    • 新進入者的威脅
    • 買家/消費者的議價能力
    • 供應商的議價能力
    • 替代品的威脅
    • 競爭公司之間敵對關係的強度
  • 評估 COVID-19 對產業的影響

第5章市場動態

  • 市場促進因素
    • 提高預測性維護和分析強化的意識
    • 擴大馬達監控無線系統的採用
  • 市場限制因素
    • 缺乏客製化且初始投資較高

第6章市場區隔

  • 提供
    • 硬體
    • 軟體
  • 部署
    • 雲
    • 本地
  • 最終用戶
    • 車
    • 油和氣
    • 能源/電力
    • 礦業
    • 食品和飲料
    • 化學
    • 航太/國防
    • 其他
  • 地區
    • 北美洲
      • 美國
      • 加拿大
    • 歐洲
      • 德國
      • 英國
      • 法國
      • 其他歐洲國家
    • 亞太地區
      • 印度
      • 中國
      • 日本
      • 其他亞太地區
    • 世界其他地區
      • 拉丁美洲
      • 中東/非洲

第7章 競爭形勢

  • 公司簡介
    • ABB Group
    • Siemens AG
    • Honeywell International Inc.
    • National Instruments Corporation
    • General Electric Company
    • Banner Engineering Corporation
    • Iris Power LP
    • Koncar-Electrical Engineering Institute, Inc.
    • Dynapar Corporation
    • SKF Group（Baker Instrument Company）

第8章投資分析

第9章 市場機會及未來趨勢

簡介目錄
Product Code: 69328

The Motor Monitoring Market size is estimated at USD 2.67 billion in 2024, and is expected to reach USD 4.40 billion by 2029, growing at a CAGR of 10.46% during the forecast period (2024-2029).

Motor Monitoring - Market

All rotating machines experience vibration. Motors have different faults that vibration screening can identify. The adoption of condition monitoring with wireless IoT sensors and cloud-based software empowers industry professionals to get ahead of equipment problems and avoid downtime by accessing current, vibration, and temperature data from anywhere in a plant at any given time. This follows an ongoing trend driving the growth of the market.

Key Highlights

  • Growing awareness of predictive maintenance and augmenting it with analytics drive the market. The importance of electric motor monitoring is connected to the damages deriving from the failure of even a single motor. It has been estimated that for each downtime hour, the cost of the missed production is around EUR 1000 in the pasta production sector. Further implementing predictive maintenance and training the internal maintenance staff to make them autonomous in the shortest possible time is one of the low-cost solutions.
  • Rule-based predictive maintenance relies on sensors to continuously collect data about assets and sends alerts according to predefined rules, including when a specified threshold has been reached. With rule-based analytics, product teams work alongside engineering and customer service departments to establish causes or contributing factors to their motor failing. Hence these industrial IoT technologies drive the market.
  • The growing adoption of wireless systems for motor monitoring drives the market. Electrical motors and drives consume about 45% of the power generation. However, if the electrical machines are not maintained properly, it consumes about 5% to 10 % of excess power, which affects productivity and revenue. Wireless monitoring of the motor is capable of capturing the machine parameters more accurately with automatic detection of abnormal conditions and reporting to the server within a few microseconds. The advantage of wireless technology is that it is very reliable and operates even at very slow network speeds,and handles multiple devices at once. The designed system is easy to install and scale up to large industrial setups as it does not involve a complex mechanism and uses a lightweight MQTT protocol.
  • However, lacking customization with the high initial investment restraints the growth of the market. Due to the integration of new technologies, industrial systems are becoming more complex. At the same time, it makes maintenance and monitoring activities more expensive and complicated to get reliable data on time. The more sensors are wareintegrated into the system, the more data will be generated that should be handled. But processing this growing number of data through database technologies will be challenging. This problem is directly related to the concept of Big Data. There has also been an impact of the Russia-Ukraine war on the overall packaging ecosystem.
  • However, the COVID-19 pandemic affected production in manufacturing plants such as the automotive, mining sector, etc. But the digital transformation is offering significant features to manufacturers, such as real-time visibility into the equipment which have deployed the cloud solution and provides them with the ability to analyze the condition of their motor. Further software solutions equipped by the manufacturing plant can also be monitored by their central system.
  • Moreover, COVID-19 forced quicker adoption of a new predictive maintenance service model on motor-driven systems as there is a restriction in traveling to perform asset health analysis. Various service providers performed an analysis through these critical portable monitoring devices, such as Fluke's 810 Vibration Tester or Megger's Baker EXP4000. Smart sensors are a readily available tool providing a remote view into client assets, which in turn eliminates the immediate need to travel to a facility. Remote monitoring and diagnosis will be a key acceptance and further help to drive the market in this situation.

Motor Monitoring Market Trends

Oil and Gas Segment is Anticipated to Witness Significant Growth

  • Oil and gas plants are running some of the most complex systems in industrial production today. In addition to this complexity, if a sudden failure occurs in the form of misalignment, looseness, imbalance, and bearing wear, the financial and environmental consequences could be extremely serious. In the oil and gas industry induction motors are a core piece of machinery as they are versatile and rugged. Within an oil or gas refinery, induction motors supply rotational mechanical power to numerous systems, large and small, and are therefore important to monitor their working condition.
  • Further, the oil & gas industry has long been a leader in the deployment of predictive maintenance technologies in pursuit of improved asset performance. A player such as Artesis's predictive maintenance system aims to provide all the benefits of traditional condition monitoring systems at a fraction of the complication and cost. Artesis MCM (motor condition monitor) uses an intelligent, model-based approach to provide complete monitoring and diagnostic capabilities for most electric motor-driven equipment.
  • Furthermore, as the global oil and gas industry increases investments in digital technologies, the demand for motor monitoring solutions is analyzed to witness significant growth in the oil & gas sector over the forecast period. Motor monitoring solutions are gaining considerable traction in upstream, midstream, and downstream operations to constantly improve productivity and efficiency while meeting the most comprehensive industry specifications.
  • Morover, in Canada, with increasing crude oil production in Western and Eastern Canada during the forecasted period, the demand for motor monitoring will increase, providing growth in the market. Moreover, the exploitation of shale reserves has led to increasing demand for EPC (Engineering, Procurement, and Construction) services. For instance, according to the data from CAPP, total curde oil production in Canada is expected to reach 6.67 million barrels per day.

Asia Pacific Accounts to Hold Significant Market Growth

  • Asia-Pacific is expected to account for significant market growth with the increase in industrial growth in countries such as China and India. The Indian manufacturing sector is one of the prominent growth sectors, which registers a 7.9% year-on-year growth. The government's Make in India initiates the plans to make India equally strong for domestic and foreign players and give recognition to the Indian economy at a global level.
  • China is one of the global hubs for manufacturing and has the largest population worldwide, boosting investments in power as well as in the infrastructure sector. The Chinese government, in the past, announced investments worth USD 78 billion for developing 110 nuclear power plants, which are planned to start operations by 2030. Such initiative developments are expected to widen the scope of the adoption of modern technologies, including vibration monitoring solutions, to assist condition-based monitoring for the motor.
  • Further, despite lowering hydrocarbon energy prices, the continued focus on oil & gas exploration activities to achieve energy self-sufficiency by NOCs, such as CNPC in China, is highly recommended. These activities are anticipated to create a robust demand for monitoring solutions to monitor and facilitate the maintenance of oil & gas equipment and infrastructures. It has been observed that China has the most significant shale oil & reserves worldwide and is focusing on tapping the same through joint ventures with oil & gas companies.
  • Moreover, the emergence of Industry 4.0 in countries like Japan, China, South Korea and India is further analyzed to proliferate the market growth in Asia Pacific region over the forecast period, as monitoring of motors essential for successfully running an industrial plant. Further, with Industry 4.0, the role of IoT in online condition monitoring of electrical machines is expected to gain considerable significance, thus positively impacting the market's growth.

Motor Monitoring Industry Overview

The motor monitoring market is fragmented and consists of several major players. With innovative solution offerings and predictive analytics integration, many of the market players are increasing their market worth by product and service differentiation. Key players are ABB Group, Siemens AG, etc.

In February 2023, OMRON announced to release of the K7DD-PQ Series of advanced motor condition monitoring devices starting in March 2023 in Japan and globally in April 2023. The K7DD-PQ numerically tracks trends in the deterioration and wear of servomotors, machine tools, and other equipment to reduce inspection efforts and prevent unexpected failure.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Value Chain Analysis
  • 4.3 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.3.1 Threat of New Entrants
    • 4.3.2 Bargaining Power of Buyers/Consumers
    • 4.3.3 Bargaining Power of Suppliers
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Assessment of Impact of COVID-19 on the Industry

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Growing Awareness Toward Predictive Maintenance and Augmenting it With Analytics
    • 5.1.2 Growing Adoption of Wireless Systems for Motor Monitoring
  • 5.2 Market Restraints
    • 5.2.1 Lack of Customization and High Initial Investment

6 MARKET SEGMENTATION

  • 6.1 Offering
    • 6.1.1 Hardware
    • 6.1.2 Software
  • 6.2 Deployment
    • 6.2.1 Cloud
    • 6.2.2 On-Premise
  • 6.3 End-User
    • 6.3.1 Automotive
    • 6.3.2 Oil & Gas
    • 6.3.3 Energy & Power
    • 6.3.4 Mining
    • 6.3.5 Food & Beverage
    • 6.3.6 Chemicals
    • 6.3.7 Aerospace & Defense
    • 6.3.8 Other End-Users
  • 6.4 Geography
    • 6.4.1 North America
      • 6.4.1.1 United States
      • 6.4.1.2 Canada
    • 6.4.2 Europe
      • 6.4.2.1 Germany
      • 6.4.2.2 United Kingdom
      • 6.4.2.3 France
      • 6.4.2.4 Rest of Europe
    • 6.4.3 Asia-Pacific
      • 6.4.3.1 India
      • 6.4.3.2 China
      • 6.4.3.3 Japan
      • 6.4.3.4 Rest of Asia-Pacific
    • 6.4.4 Rest of the World
      • 6.4.4.1 Latin America
      • 6.4.4.2 Middle-East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 ABB Group
    • 7.1.2 Siemens AG
    • 7.1.3 Honeywell International Inc.
    • 7.1.4 National Instruments Corporation
    • 7.1.5 General Electric Company
    • 7.1.6 Banner Engineering Corporation
    • 7.1.7 Iris Power LP
    • 7.1.8 Koncar- Electrical Engineering Institute, Inc.
    • 7.1.9 Dynapar Corporation
    • 7.1.10 SKF Group (Baker Instrument Company)

8 INVESTMENT ANALYSIS

9 MARKET OPPORTUNITIES AND FUTURE TRENDS