全球熱成像狀態監測設備市場——增長、趨勢、COVID-19 的影響和預測 (2023-2028)

在預測期內，全球熱成像狀態監測設備市場預計將以 5.5% 左右的複合年增長率增長。

熱成像狀態監測器使用紅外成像儀檢測物體發出的熱量形式的輻射。 熱成像發揮著重要作用，已成為狀態監測和預防性維護的寶貴工具。

主要亮點

• 熱成像狀態監測設備有助於防止可能導致生產中斷、停電和火災的意外故障。 紅外熱成像過程檢測物體發出的能量，並在它們變成所有災難之前檢測與熱相關的問題，從而推動市場的增長。
• 熱成像狀態監測設備的優勢包括 24/7 遠程監測、減少計劃外停機時間、潛在（嚴重）故障的早期預警、持續的可靠性支持、降低維護成本、縮小這包括通過減少檢查次數來降低風險位置和遠程位置的資產。 熱成像狀態監測降低了過程工業中維護人員的壓力水平。
• 狀態監測減少並消除了計劃外的機器停機時間，優化機器的健康狀況和性能，提高質量並減少報廢零件，並根據準確的機器數據啟用更智能的維護計劃它支持廣泛的製造商目標，例如駕駛自動化和實現基於實時機器狀態數據的自動化。
• 物聯網 (IoT) 正在推動對狀態監測設備的需求。 物聯網有望通過允許設備連接和通信來改變狀態監控。 這表明不同位置的連接智能機器可以進行通信並提供系統之間的耦合比較。 預防性維護通過在設備發生故障前檢查和維修設備來確保員工安全並營造更安全的工作環境。 狀態監控允許所有者在故障發生並威脅附近工作的員工之前計劃維護。
• 這種流行病大大減少了全球擁有大量資產來製造商品和服務的公司數量。 隨著生產活動的減少，公司可能希望跳過維護，這可能會導致未來價格上漲。 COVID-19 大流行擾亂了全球供應鍊和對熱成像狀態監測設備的需求，嚴重影響了市場採用。 在全球範圍內，由於大流行期間生產停工，各國發現自己缺乏狀態監測設備。

熱成像狀態監測設備的市場趨勢

石油和天然氣行業佔有很大的市場份額

• 煉油廠全天 24 小時運作。 這些煉油廠將配備自動遠程監控功能，無需手動測量。 先進的狀態監測解決方案提高了渦輪機、壓縮機、電機、發電機和其他關鍵機械的可靠性。 該行業的公司根據資產重要性應用最佳技術。 這些功能使客戶能夠監控和保護他們需要的機器，防止意外停機並提高可靠性。
• 海上石油勘探和生產設施和機械不斷暴露在惡劣的環境和工作條件下，並且一年 365 天、每天 24 小時都面臨著需求。 設備故障和機械問題可能導致代價高昂的計劃外停機和維修，從而帶來人員安全、環境和業務風險。 對熱成像狀態監測設備的需求正在顯著增長，因為將該設備引入海上核心機械將提高可靠性並成為預測性維護的寶貴工具。
• 紅外熱成像、分析鐵譜、振動分析、電機電流和聲發射等技術用於識別活動故障和異常磨損。 熱成像狀態監測可以避免災難性故障，減少停機時間，在整個生命週期內更好地管理資產，並降低成本，特別是對於緊急維護，推動市場增長。
• 據英國石油公司稱，到 2021 年，全球石油產量將達到每天 8990 萬桶。 石油和天然氣設施每天都暴露在惡劣和惡劣的環境中。 石油和天然氣行業的熱成像狀態監測可檢測機器熱量和輻射模式。 數據分析可以發現表明故障或惡化的模式。 熱成像狀態監測用於多種應用，包括檢測機械部件的未對準、不平衡、潤滑不當、磨損和應力。 熱成像可識別電氣設備中的過熱管道洩漏和壓力容器缺陷。

亞太地區將顯著增長

• 人們越來越關注監控整個工廠和機器的健康狀況和故障，這增加了對狀態監控解決方案的需求。 狀態監測提高了工人的安全並降低了與系統相關的損壞的可能性。 狀態監測的好處是可以在設備狀態升級為災難性故障之前解決縮短設備壽命的問題，從而推動熱成像狀態監測市場的需求。
• 熱成像狀態監測為製造商提供了他們所需的實時機器狀態數據，使他們能夠根據設備的當前健康狀況做出主動決策，還可以在車間引入自動化。. 對熱成像狀態監測的需求正在迅速增長，因為製造商可以使用實時資產狀態來監測和提高機器性能，以避免過度維護和計劃外停機。
• 根據石油和天然氣部（印度）的數據，截至 2021 年 3 月，西部近海地區的原油估計儲量佔印度原油儲量的比例最高，約為 37%。 同期全國總儲量估計約為58.73億噸，拉動了熱成像狀態監測設備市場的需求。
• 根據印度工業和內部貿易促進部 2022 年 2 月的數據，由於人口快速增長，製造業已成為該國快速增長的行業。 對製造業的投資正在上升，“印度製造”等努力旨在使南亞成為世界製造中心。 狀態監測是對工業生產中機器的綜合監測。 狀態監測的一大好處是它使公司能夠做出更準確的決策。 這使公司有機會提高盈利能力並將運營損失的風險降至最低。

熱成像狀態監測設備市場競爭者分析

熱成像狀態監測設備市場是一個競爭激烈的市場。 市場上的重要參與者包括 SKF、Parker Hannifin Corp、Rockwell Automation, Inc、Emerson Electric Co.、National Instruments Corp、Schaeffler India Limited、Wilcoxon Sensing Technologies 等。

2022年9月，通過數據矩陣碼的數據庫聯動實現了狀態檢修的概念。 對於現有的基於車輛的狀態監測系統，捨弗勒還增加了軸承狀態診斷。 採埃孚和捨弗勒合作過。 捨弗勒在配備 ZF connect@rail 系統的軌道車輛中使用了 ZF 現有的傳感器和車載單元網關。 狀態監測解決方案可以改裝到使用無線傳感器的當前車輛。

2022 年 4 月，SKF 和亞馬遜網絡服務 (AWS) 合作開發了一個組合解決方案，以徹底改變工業機器可靠性和預測性維護領域。 通過此次合作，我們實現了一個易於使用且高度可擴展的狀態監測和分析解決方案，利用機器學習技術為更廣泛的應用程序和客戶提供數據收集和分析功能。 SKF 將其在旋轉機械和預測性維護方面的專業知識與 AWS 的工業人工智能 (AI) 服務相結合，將人工智能、工業專業知識和機器學習技術結合在一起。 通過將此解決方案添加到其當前的狀態監測產品組合中，SKF 可以幫助大型製造工廠將數以千計的旋轉資產添加到最終用戶預測性維護計劃中。

其他好處

• Excel 格式的市場預測 (ME) 表
• 三個月的分析師支持

內容

第1章介紹

• 研究假設和市場定義
• 調查範圍

第2章研究方法論

第 3 章執行摘要

第 4 章市場洞察

• 市場概覽
• 產業吸引力 - 波特五力分析
  • 供應商的議價能力
  • 消費者的議價能力
  • 新進入者的威脅
  • 替代品的威脅
  • 競爭公司之間的敵對關係
• COVID-19 對熱成像狀態監測設備市場的影響

第 5 章市場動態

• 市場驅動力
  • 對智能工廠的需求不斷增長
  • 對可再生能源的興趣日益濃厚
• 市場挑戰
  • 不可預測的維護時間

第 6 章市場細分

• 按最終用戶行業
  • 石油和天然氣
  • 發電廠
  • 加工/製造
  • 航空航天與國防
  • 汽車和運輸設備
  • 按其他行業（船舶、採礦、金屬、其他）
• 按地區列出
  • 北美
    • 美國
    • 加拿大
  • 歐洲
    • 英國
    • 德國
    • 法國
    • 其他歐洲地區
  • 亞太地區
    • 中國
    • 日本
    • 印度
    • 其他亞太地區
  • 拉丁美洲
  • 中東

第7章競爭格局

• 公司簡介
  • National Instruments Corp
  • Schaeffler India Limited
  • Fluke Corporation
  • SKF
  • Rockwell Automation, Inc.
  • Emerson Electric Co.
  • Parker Hannifin Corp
  • Wilcoxon Sensing Technologies
  • Honeywell International Inc
  • Analog Devices, Inc.
  • Banner Engineering Corp.

第8章 投資分析

第9章 市場將來性

The Global Thermography Condition Monitoring Equipment Market is expected to register a CAGR of around 5.5% during the forecast period. The thermography condition monitoring equipment uses a thermal imager to detect radiation in the form of heat coming from an object. Thermography plays a crucial role, and it is a valuable tool for condition monitoring and preventive maintenance.

Key Highlights

• The thermography condition monitoring equipment prevents unforeseen breakdowns that could disrupt production, interrupt power, or even cause a fire. The infrared thermography process detects the energy emitted from an object and detects heat-related issues before they become a disaster for all, thus driving the market's growth.
• The benefits of the thermography condition monitoring equipment include 24/7 remote monitoring, reduction in unplanned downtime, early warnings of potential (serious) failures, support ongoing reliability, reduction in maintenance cost, and risk reduction with fewer inspections at confined and remote assets. The thermography condition monitoring equipment lowers the stress level of maintenance staff in process industries.
• Condition monitoring supports various goals for manufacturers, including reducing and eliminating unplanned machine downtime, optimizing machine health and performance, improving quality and reducing scrap parts, driving a higher-performing maintenance program based on accurate machine data, and enabling automation based on real-time machine condition data.
• The Internet of Things (IoT) is driving the demand for condition monitoring equipment. The IoT is set to change condition monitoring as devices can connect and communicate. This indicates that connected smart machines in different locations can communicate to provide a joined-up comparison between systems. Preventative maintenance ensures employees' safety and promotes safer working conditions by inspecting and fixing items before they breakdown. Condition monitoring means that owners can plan maintenance before failure occurs that could pose a threat to employees working nearby.
• The epidemic has caused a sharp fall in the number of businesses all over the world that have crucial assets for manufacturing goods and services. Since manufacturing activity is low, companies are tempted to eliminate maintenance, resulting in high prices in the coming future.​ Due to the COVID-19 pandemic, the global supply chain and demand for thermography condition monitoring equipment were disrupted, severely impacting market adoption. Globally, countries have noticed a shortage of condition monitoring equipment due to the production stoppage during the pandemic.

Thermography Condition Monitoring Equipment Market Trends

Oil and Gas Industry to Hold Significant Market Share

• Oil refineries run round the clock. These oil refineries are to be provided with automated and remote monitoring capabilities, eliminating the need for manual measurements. The advanced condition monitoring solutions improve the reliability of turbines, compressors, motors, generators, and other critical machinery. Companies in this sphere are applying optimal technology based on asset criticality. These capabilities allow the customers to monitor and protect necessary machinery, prevent unplanned shutdowns, and improve reliability.
• The offshore oil exploration and production equipment and machinery are subjected to constant exposure and 24/7 demands in harsh environments and working conditions. Equipment failures and developing mechanical problems can cause expensive unplanned shutdowns and repairs, posing safety, environmental, and operational risks to personnel. The demand for thermographic condition monitoring equipment is increasing significantly as this equipment for offshore mission-critical machinery provides enhanced reliability and is a valuable tool for predictive maintenance.
• Infrared thermography, analytical ferrography, vibration analysis, motor current, and acoustic emission technologies are typically utilised to identify active faults and abnormal wear. The thermographic condition monitoring avoids major breakdowns and reduces downtime, enables better asset management across its lifespan, and decreases costs, particularly with emergency maintenance, thus driving the market growth.
• According to BP, global oil production amounted to 89.9 million barrels per day in 2021. The oil and gas equipment is exposed to harsh and demanding environments daily. The thermography condition monitoring in the oil and gas industry detects heat and radiation patterns in machines. The data analysis help in spotting patterns that indicate failure or degradation. Thermography condition monitoring has many applications, including detecting misalignment, imbalances, improper lubrication, and wear and stress in mechanical parts. Thermography identifies overheating pipe leaks and pressure vessel weaknesses in electrical equipment.

Asia-Pacific to Witness Significant Growth

• The demand for condition monitoring solutions has been rising due to the increased focus on overall plant and machine health and breakdown monitoring. Condition monitoring improves worker safety and reduces the chances of collateral damage to the system. The peculiar advantage of condition monitoring is that the solution addresses the equipment conditions that would shorten lifespan long before they develop into catastrophic failure, thus driving the demand for the thermography condition monitoring equipment market.
• The thermography condition monitoring provides manufacturers with the necessary, real-time machine condition data to make proactive decisions based on the current health condition of the equipment, even enabling the manufacturers to introduce automation to the shop floor. The demand for thermography condition monitoring is increasing rapidly because it enables manufacturers to use real-time asset conditions to monitor and improve machine performance and maintenance to ensure that equipment is not overmaintained or experiencing unscheduled downtime.
• According to the Ministry of Petroleum and Natural Gas (India), the western offshore region had the highest share of estimated crude oil reserves in India, at approximately 37% as of March 2021. The country had an overall estimated reserve of some 5873 million metric tons during that period, thus driving the demand for the thermography condition monitoring equipment market.
• According to the Department for Promotion of Industry and Internal Trade (India), in February 2022, the manufacturing industry has emerged as a fast-growing sector owing to the rapidly increasing population in the country. Investments in the industry have been on the rise, and initiatives like Make in India aim to turn the south Asian country into a global manufacturing hub. Condition monitoring deals with the comprehensive monitoring of machines in industrial production. One of the significant advantages of condition monitoring is that the solution helps companies to make more precise decisions. Therefore it provides an opportunity for companies to increase profitability and minimize the risk of operational losses.

Thermography Condition Monitoring Equipment Market Competitor Analysis

The thermography condition monitoring equipment market is very competitive in nature. Some of the significant players in the market are SKF, Parker Hannifin Corp, Rockwell Automation, Inc., Emerson Electric Co., National Instruments Corp, Schaeffler India Limited, Wilcoxon Sensing Technologies, and many more.

In September 2022, condition-based maintenance concepts were made possible through database linking using the Data Matrix Code. To the already-existing vehicle-based condition monitoring systems, Schaeffler included bearing condition diagnosis. ZF and Schaeffler worked together. Schaeffler used the pre-existing sensors and onboard unit gateways of ZF in rail vehicles outfitted with the ZF connect@rail system. The condition monitoring solution can be retrofitted to current fleets with the use of wireless sensors.

In April 2022, SKF and Amazon Web Services (AWS), Inc. collaborated to reinvent the industrial machine reliability and predictive maintenance field with a combined solution. The collaboration delivered an easy-to-use and easy-to-scale condition monitoring and analysis solution that makes the ability to collect and analyze data using machine learning technologies available to a wider range of applications and customers.. SKF combined its knowledge of rotating machinery and predictive maintenance with AWS's Industrial artificial intelligence (AI) services, bringing AI, industrial expertise, and machine learning technologies together. By adding this solution to its current portfolio of condition monitoring products, SKF can help large manufacturing sites increase the number of rotating assets in the end user's predictive maintenance programs by several thousands.

Additional Benefits:

• The market estimate (ME) sheet in Excel format
• 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

• 1.1 Study Assumptions and Market Definition
• 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

• 4.1 Market Overview
• 4.2 Industry Attractiveness - Porter's Five Forces Analysis
  • 4.2.1 Bargaining Power of Suppliers
  • 4.2.2 Bargaining Power of Consumers
  • 4.2.3 Threat of New Entrants
  • 4.2.4 Threat of Substitutes
  • 4.2.5 Intensity of Competitive Rivalry
• 4.3 Impact of COVID-19 on the Thermography Condition Monitoring Equipment Market

5 MARKET DYNAMICS

• 5.1 Market Drivers
  • 5.1.1 Rise in Demand for Smart Factories
  • 5.1.2 Increasing Focus on the use of Renewable Energy
• 5.2 Market Challenges
  • 5.2.1 Unpredictable Maintenance Time Period

6 MARKET SEGMENTATION

• 6.1 By End-user Industry
  • 6.1.1 Oil & Gas
  • 6.1.2 Power Generation
  • 6.1.3 Process & Manufacturing
  • 6.1.4 Aerospace & Defense
  • 6.1.5 Automotive & Transportation
  • 6.1.6 Other End-user Verticals (Marine, Mining, Metal, etc)
• 6.2 By Geography
  • 6.2.1 North America
    • 6.2.1.1 United States
    • 6.2.1.2 Canada
  • 6.2.2 Europe
    • 6.2.2.1 United Kingdom
    • 6.2.2.2 Germany
    • 6.2.2.3 France
    • 6.2.2.4 Rest of Europe
  • 6.2.3 Asia Pacific
    • 6.2.3.1 China
    • 6.2.3.2 Japan
    • 6.2.3.3 India
    • 6.2.3.4 Rest of Asia Pacific
  • 6.2.4 Latin America
  • 6.2.5 Middle East

7 COMPETITIVE LANDSCAPE

• 7.1 Company Profiles
  • 7.1.1 National Instruments Corp
  • 7.1.2 Schaeffler India Limited
  • 7.1.3 Fluke Corporation
  • 7.1.4 SKF
  • 7.1.5 Rockwell Automation, Inc.
  • 7.1.6 Emerson Electric Co.
  • 7.1.7 Parker Hannifin Corp
  • 7.1.8 Wilcoxon Sensing Technologies
  • 7.1.9 Honeywell International Inc
  • 7.1.10 Analog Devices, Inc.
  • 7.1.11 Banner Engineering Corp.

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET