市場調查報告書
商品編碼
1250794
到 2028 年的機械狀態監測市場預測——按監測技術、產品、監測過程、行業、地區進行的全球分析Machine Condition Monitoring Market Forecasts to 2028 - Global Analysis By Monitoring Technique, Offering, Monitoring Process, Industryand By Geography |
根據 Stratistics MRC 的數據,2022 年全球機器狀態監測市場規模將達到 28 億美元,預計到 2028 年將達到 49 億美元,預測期內復合年增長率為 9.8%。
機器狀態監測是一種評估機器隨時間推移的健康狀況的功能。這可能包括效率之類的事情,因為效率下降可能表明存在潛在問題。它還提供性能指示、使用和維護統計數據,例如零件磨損、破損和有缺陷的零件。大多數行業採用原始維護程序,經常以反應式或基於日曆的方式維護設備。
據 ETNO 稱,到 2027 年,汽車行業將有 2.23 億個活躍的物聯網 (IoT) 鏈接,整個歐洲將有 1900 萬家公司,從而增加智能製造在汽車行業的部署。
遠程工業過程變得極其重要
由於經濟危機,多個行業的公司在大流行期間不願引入新的機器狀態監控系統,但隨著經濟逐漸復蘇,對遠程控制的需求增加。由於需要更少人為監督的全自動系統,機器狀態監測行業正在獲得牽引力。機器狀態監控系統結合來自各種物聯網設備的實時數據,支持工廠運營的遠程監控。因此,這些系統消除了工廠監督中人機交互的需要。預計這將推動現代機器狀態監測系統市場在許多行業的部署。
缺乏技術能力
狀態監測器需要高素質的人員來處理最新的設備和軟件更新、系統聯網、數據傳輸等。因此,必須對現有人員進行培訓以操作新系統。經驗豐富的操作員對機器狀態監測系統的診斷和預測持懷疑態度。此類計算機問題會導致服務中斷、指標和不一致的警告信號。缺乏受過教育的資源可能會使工廠經營者不願接受新技術。缺乏訓練有素的數據分析師阻礙了新興市場的市場增長,因為新興市場難以有效部署機器狀態監測系統和下一代製造。
戰略夥伴關係和合作
對於機器狀態監測市場的現有企業,系統集成商、獨立軟件供應商、數據分析服務提供商和技術提供商之間可能會建立夥伴關係和協作。工業 4.0 的進步有望滿足廣泛的客戶需求,例如高效的工廠運營和更高的生產力。夥伴關係和協作旨在為世界各地的工業消費者提供共同開發的技術,這些技術可以創造世界一流的產品和解決方案,從而為市場增長創造一系列機會。
產生額外費用
工業機器具有內置組件,例如需要能夠相互通信的傳感器和變送器。Wi-Fi 或無線識別模塊將機器狀態監測單元與有線或無線通信通道連接起來。這些單元從各種機器收集必要的數據,並將其發送到中央計算機以進行缺陷分析。一些現代機器標配狀態監測傳感器,使操作員能夠輕鬆監測其操作中使用的設備的健康狀況。但是,舊機器可能需要改裝以適應這些部件,從而產生額外費用。預計這將成為機器狀態監測市場增長的主要障礙。
全球環境面臨半導體短缺、COVID-19疫情等挑戰。半導體短缺迫使工廠關閉,製造商停止運營。此外,當 COVID-19 疫情開始時,硬件生產下降,供應鏈中斷。疫情過後工廠復工後,電子產品需求激增造成芯片積壓。儘管如此,對遠程監控的需求不斷增長,為該行業的製造商和供應商創造了巨大的增長潛力。
熱成像部分預計將在預測期內成為最大的部分
熱成像部分估計有良好的增長。熱成像在狀態監測方面有多種應用,尤其是預防性維護。此方法直接用於查看機器是否正常工作,如果不正常,則檢測機器內表明效率低下或缺陷的熱模式。這是最佳資產管理實踐。這種策略降低了風險並提高了操作可靠性。這種方法用於各種行業和應用,例如機器狀態監控、建築診斷(例如水分、屋頂和能量損失檢查)以及電氣系統監控。監控電機的電氣和機械狀態
預計便攜式狀態監測部分在預測期內將見證最高的複合年增長率
由於許多行業需要對旋轉機械進行預測性維護,並且易於收集、評估、利用和分發機器狀態數據,預計便攜式狀態監測部分在預測期內將以最快的複合年增長率增長。其中一些設備經過專門設計和認證,可用於惡劣的工業條件,而其他設備則經過認證可用於危險場所。它從各種來源收集動態和靜態讀數,並與各種傳感器和設備集成,為您的旋轉工廠資產提供完整的大數據圖像。管理人員和技術人員可以使用安裝在此類 2 類設備面板上的便攜式狀態監測傳感器,在台式機、手機和平板電腦上發現間歇性問題,並且隨著時間的推移。您可以從設備狀態數據中使用您的眼睛。
市場佔有率最高的地區
由於工業化程度提高、預防性維護的使用增加以及對運營效率的競爭加劇,預計亞太地區在預測期內將佔據最大的市場份額。在亞太地區,製造業更加註重資產和資源的優化利用,政府對工作場所和員工安全的嚴格監管,以及化工、石油和天然氣、食品和飲料行業的合規要求。質量控制標準。此外,中國、印度和韓國等亞洲國家的勞動力成本較低,因此許多發達國家的企業選擇將生產基地遷至該地區。該地區的製造業預計將擴大,因此,機器狀態監測系統市場有望在該地區得到推動。
預計歐洲在預測期內的複合年增長率最高。這是由於該地區工業單位的不斷擴張,對機器狀態監測市場產生了強勁的需求。由於整個歐洲對製造設施的需求增加,歐洲機器狀態監測行業預計會增長,從而推動對自動化解決方案的需求。現代製造設施需要在製造過程中定期監測複雜的機械和設備。由於工業化程度的提高和現代製造設施對重型設備的需求增加,該地區的機器狀態監測行業正在增長,這推動了該地區的市場增長。
2023 年 3 月,Rockwell Automation將推出新的 FactoryTalk(R) Optix(TM),這是一個開放、可擴展且靈活的 HMI 平台,具有無限的選項。FactoryTalk Optix 是 FactoryTalk(R) Design Hub(TM) 中的五個核心解決方案之一。現在,一種更簡單、更高效的雲工作方式使工業組織能夠轉變其自動化設計能力。
2023 年 1 月,Meggitt宣布與Airbus合作開發 eBuffer 以支持 ZEROe 演示器。eBuffer 預計將成為空中客車 ZEROe 演示器的組成部分之一,因為它將成為補充燃料電池主電源的電氣系統的關鍵部分。
2022 年 12 月,Rockwell Automation與 Fortinet 合作保護運營技術環境。通過合作,Fortinet 和Rockwell Automation將結合先進的網絡和安全功能,為全球客戶提供強大的網絡安全保護。
2022年10月,Meggitt將推出遠距離無線胎壓計iPRESS。這款新儀表使用 Parker Meggitt 的突破性無線輪胎壓力傳感器 (WTPS),在檢查壓力時提供更好的用戶體驗。
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According to Stratistics MRC, the Global Machine Condition Monitoring Market is accounted for $2.8 billion in 2022 and is expected to reach $4.9 billion by 2028 growing at a CAGR of 9.8% during the forecast period. Machine condition monitoring is the capacity to assess a machine's health over time. This can include things like its efficiency, because efficiency losses can signal an underlying problem. It also provides part wear and tear, performance indications such as defective part production, usage information, and maintenance statistics. The majority of the industrial industry employs primitive maintenance procedures, frequently maintaining their equipment in a reactive or calendar-based manner.
According to ETNO, by 2027, there will be 223 million active Internet of Things (IoT) links in the automotive sector and 19 million businesses throughout Europe, thus, increasing smart manufacturing deployment across the automobile industry.
Remote industrial processes are becoming extremely relevant
Companies in several industries preferred not to deploy new machine condition monitoring systems during the pandemic due to the economic crisis they encountered, with the gradual recovery of the economy and the rising necessity for remote operations. The machine condition monitoring industry is gaining traction as a result of the requirement for fully automated systems with less human oversight. Machine condition monitoring systems aid in the supervision and control of plant operations from remote locations by combining real-time data from various IoT devices. As a result, these systems eliminate the need for human interaction in industrial plant supervision. This is expected to boost deployment in many industries of modern machine condition monitoring systems market.
Scarcity of technical competence
Condition monitoring necessitates qualified personnel to handle the most recent equipment and software updates, system networking, data transmissions, and so on. As a result, existing resources must be educated to operate new systems. Experienced operators are sceptical of machine condition monitoring systems diagnostics and projections. These computer problems result in dropped service outages, metrics, and inconsistent alerting signals. Lack of educated resources may cause industrial plant operators to be hesitant to accept new technologies. As a result of a dearth of trained data analysts, emerging countries continue to struggle with the effective adoption of machine condition monitoring systems and next-level manufacturing which is hindering the growth of the market.
Strategic partnership and collaborations
Because of the presence of established companies in the machine condition monitoring market, there are now several prospects for partnerships and collaborations among systems integrators, independent software vendors, data analytics service providers, and technology providers. Industry 4, 0 developments is expected to suit a wide range of customer requirements, such as efficient plat operations and increased productivity. Partnerships and collaborations are intended to result in jointly created technologies capable of producing world-class products and solutions for industrial consumers worldwide creating various opportunities for the market growth.
Incurring additional expenses
Machines used in industries must include built-in components such as sensors and transmitters to permit machine-to-machine communication between various units. Wi-Fi or a radio frequency identification module connects machine condition monitoring units via a wired or wireless communication channel. They collect necessary data from various machines and send it to central computers for shortage and analysis. Several modern machines include condition monitoring sensors as standard features, making it easier for operators to monitor the health of equipment deployed in their operations. Nevertheless, some older equipment may require modifications to install these components, incurring additional costs. This is projected to be a significant barrier to the growth of the machine condition monitoring market.
The worldwide environment faced challenges such as semiconductor shortages and the COVID-19 epidemic. Due to semiconductor shortages, factories were forced to close and manufacturers were forced to suspend operations. Furthermore, the start of the COVID-19 outbreak resulted in a decrease in hardware output and supply chain interruptions. Following the reopening of plants following the epidemic, a surge in demand for electronic goods created a backlog for the chips. Nonetheless, the increasing need for remote monitoring has created significant growth possibilities for industry manufacturers and suppliers.
The Thermography segment is expected to be the largest during the forecast period
The Thermography segment is estimated to have a lucrative growth, due to thermograph has several uses in condition monitoring, and preventive maintenance is particularly popular. This procedure is used directly to identify whether the machine is running normally and, if not, to detect the heat pattern within the machine, indicating inefficiency and flaws. It is the best asset management practise. This strategy decreases risk and increases operational reliability. This approach is utilised in a wide range of industries and applications, including machine condition monitoring, building diagnostics such as moisture, roof, and energy-loss inspections, electrical system monitoring, and so on. Monitoring a motor's electrical and mechanical conditions
The Portable condition monitoring segment is expected to have the highest CAGR during the forecast period
The Portable condition monitoring segment is anticipated to witness the fastest CAGR growth during the forecast period, due to the activities required to do predictive maintenance on rotating machinery in many industries, making it easier to gather, assess, use and distribute machine condition data. Some of these devices are designed and certified expressly for use in harsh industrial conditions, while others are certified for use in hazardous locations. Gather both dynamic and static readings from various sources and integrate them with a variety of sensors and devices to provide a full big data image of rotating plant assets. Managers and technicians can see intermittent issues as they occur or over time via their desktop, mobile phone, or tablet using portable condition monitoring sensors put on panels of this second-tier equipment. The equipment condition data enables eyes to be used.
Region with largest share:
Asia Pacific is projected to hold the largest market share during the forecast period owing to the developing industrialization, increased usage of preventative maintenance approaches, and rising rivalry to attain operational efficiency. The increasing emphasis placed by the manufacturing companies on optimum asset and resource utilisation, strict government regulations pertaining to workplace and employee safety, and strict quality control standards that businesses in the chemicals, oil & gas, and food & beverage industries are required to adhere in this region. Furthermore, because of the lower cost of labour in Asian countries such as China, India, and South Korea, many firms in the developed world opt to relocate their production bases to this region. Manufacturing businesses in the region are projected to expand as a result machine condition monitoring systems market are so expected to propel in this region.
Europe is projected to have the highest CAGR over the forecast period, owing to the increasing expansion of industrial units in this region, which has produced a significant demand for the machine condition monitoring market. The European machine condition monitoring sector is predicted to increase as a result of rising demand for manufacturing facilities across Europe, which has spurred the desire for automated solutions. Modern manufacturing facilities necessitate complex machinery and regular monitoring of equipment during the manufacturing process. The region's machine condition monitoring sector is growing as a result of increased industrialization and the increasing demand for heavy gear in contemporary manufacturing facilities which enhance the market growth in this region.
Some of the key players profiled in the Machine Condition Monitoring Market include Rockwell Automation Inc, Meggitt Sensing Systems, Emerson Electric Co, GE Bently Nevada, FLIR Systems Inc, Thermo Fisher Scientific Inc, Nippon Avionics Co., Ltd, SKF AB, Perkin Elmer Inc, Parker Kittiwake, Gastops Ltd, Thermo Fisher Scientific Inc, Honeywell Internationl and General Electric
In March 2023, Rockwell Automation Launches New FactoryTalk® Optix™, an Open, Scalable, Flexible HMI platform with Unlimited Options, FactoryTalk Optix is one of the five core solutions in FactoryTalk® Design Hub™. Industrial organizations can now transform their automation design capabilities with a more simplified, productive way to work powered by the cloud.
In Jan 2023, Meggitt announces partnership with Airbus to develop an eBuffer in support of ZEROe demonstrator, the eBuffer will be an important piece of the electrical system that will complement the Fuel Cell primary power source and therefore would be one of the integral components of the Airbus ZEROe demonstrator aircraft.
In Dec 2022, Rockwell Automation Partners with Fortinet to Secure Operational Technology Environments, by partnering, Fortinet and Rockwell Automation will be able to provide powerful cybersecurity protection to global customers through the convergence of advanced networking and security capabilities.
In Oct 2022, Meggitt launches iPRESS, long-range wireless tire pressure gauge, the new gauge delivers an enhanced user experience whilst verifying inflation pressure through the use of Parker Meggitt's breakthrough Wireless Tire Pressure Sensor (WTPS)
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