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1197335

精密鑄造市場 - COVID-19 的增長、趨勢、影響和預測 (2023-2028)

Investment Casting Market - Growth, Trends, and Forecasts (2023 - 2028)
出版日期: | 出版商: Mordor Intelligence | 英文 90 Pages | 商品交期: 2-3個工作天內

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簡介目錄

熔模鑄造市場目前價值 140.9 億美元，預計在預測期內將達到 175.7 億美元，複合年增長率為 4.58%。

COVID-19 疫情對全球許多行業產生了迅速而嚴重的影響。 隨著全球需求的減少，疫情給該行業帶來了巨大壓力。 隨著需求下降，公司正在考慮大流行後時期的戰略和業務計劃。 隨著經濟溫和復蘇，預計熔模鑄造市場在預測期內將出現積極增長。

對熔模鑄件的需求主要是由航空航天和軍事工業的增長推動的。 飛機、直升機和噴氣式飛機的許多應用和零件都是通過熔模鑄造生產的。 這些部件包括飛行關鍵和安全部件、起落架和剎車部件、液壓系統部件等，所有這些都對飛機安全至關重要。

有幾個因素阻礙了熔模鑄造的需求，包括製造成本和高能耗。 然而，鑄造廠正試圖通過使用模擬合作創新先進鑄造技術來克服這些挑戰，這有望減少現場工作時間並提高鑄造產量。

北美目前在熔模鑄造市場處於領先地位。 該地區的增長是由不斷擴大的製造業、醫療保健和航空航天/軍事部門推動的。 亞太地區預計將成為預測期內增長最快的地區。 中國有望引領該地區，因為它是對熔模鑄造行業增長做出重大貢獻的主要國家之一。

熔模鑄造市場趨勢

矽酸鈉工藝增長率最高

矽溶膠鑄造可提高熔模鑄件的尺寸精度和表面光潔度，同時最大限度地減少缺陷。 因此，該工藝的成本高於水玻璃鑄造。 矽溶膠鋯英砂價格昂貴，製備要求高，這是其造價高的主要原因。

因此，矽溶膠工藝在鑄造廠中相對少見。 用於汽車和工業零件的矽溶膠熔模鑄件平均成本約為 6.5 美元/公斤。

一些公司現在發現矽酸鈉鑄造比陶瓷鑄造更經濟。 然而，當最終用戶主要關注頂級鑄件質量和低維修率時，此過程是首選。 與水玻璃工藝相比，矽溶膠工藝可以生產重量為50-100公斤的超大型零件。 因此，它被用來製造更大更重的零件，如水泵、葉輪、導流殼、泵體、球閥體和閥板。 同時也廣泛應用於尺寸精度要求高的極小零件（2-1000g）的生產。

矽酸鈉工藝在亞太地區逐漸普及，凸顯出日本引領一線生產需求。 這是不斷努力提高所生產零件的質量和尺寸精度的結果。

北美引領精密鑄造市場

北美引領熔模鑄造市場，並將繼續保持領先地位，其次是亞太地區和歐洲。 北美的增長是由不斷擴大的製造業推動的，特別是在工業氣體和航空航天和國防應用領域，以及洛克希德馬丁、雷神和諾斯羅普格魯曼等主要國防飛機和零部件製造商的存在。

航空航天業是美國的主要產業之一，波音 737、波音 777、波音 787 和空中客車 A220 等主要飛機項目的生產工廠都位於該地區。 隨著 F-35 等軍用飛機項目在該國製造，對熔模鑄件的需求也將增加。

美國是世界領先的汽車製造商之一，貢獻了該國至少 3% 的國內生產總值 (GDP)。 該國還是豪華車市場最大的製造商之一，2021 年的淨銷售額為 50 億美元。 2021 年，豪華汽車製造商寶馬公佈了超過 336,600 輛的創紀錄銷量。

但是，我們目睹了美國汽車業因 COVID-19 大流行而遭受重創，其大部分生產基地要麼關閉，要麼產能下降。 2022 年 4 月美國新車銷量為 1,256,224 輛，與 2021 年 4 月相比下降 18%。 乘用車278827輛，下降23.3%，SUV和貨車977397輛，下降16.3%，雙雙下降。 2022 年第一季度對美國汽車行業來說看起來不太有利。 汽車行業的這些擴張可能會刺激汽車零部件對熔模鑄造應用的高度利用，從長遠來看會增加對熔模鑄件的需求。

此外，根據加拿大航空航天工業協會的數據，空中客車、波音、德哈維蘭加拿大公司和龐巴迪公司是該國一些主要的航空航天製造商，其中 95% 的公司以部分產能運營。 de Havilland Canada 計劃開始分階段生產該飛機。 大型航空航天公司正在擴大其業務潛力，以增加該地區對熔模鑄件的需求。 例如，2022 年 11 月，飛機發動機製造商普惠公司宣佈在美國開設新的渦輪葉片工廠。 該設施將包括一個先進的鑄造廠，總投資為6.5億美元。

主要鑄造廠也在尋找機會擴大其在北美的熔模鑄造潛力，並隨著需求的增加而增加銷售額。 例如，2022 年 9 月，泡沫技術公司 Signicast Corporation 宣布慶祝其最新熔模鑄造廠的開業。

考慮到這些因素和熔模鑄造不斷發展的需求，由於其廣泛應用，預計在北美具有很高的增長潛力。

精密鑄造市場競爭對手分析

由於國際和區域熔模鑄造製造商的存在，熔模鑄造市場被細分。 熔模鑄造市場由美國鋁業公司、蒂森克虜伯公司、Zollern GmbH and Co.KG、Georg Fischer and Co.KG 推動。 KG、Georg Fischer Ltd、Signicast、Milwaukee Precision Casting、RLM Industries。

其他好處

  • Excel 格式的市場預測 (ME) 表
  • 三個月的分析師支持

內容

第一章介紹

  • 調查先決條件
  • 調查範圍

第二章研究方法論

第 3 章執行摘要

第四章市場動態

  • 市場驅動因素
  • 市場製約因素
  • 波特的五力分析
    • 新進入者的威脅
    • 買方/消費者議價能力
    • 供應商的議價能力
    • 替代品的威脅
    • 競爭公司之間的敵對關係

第 5 章市場細分（市場規模：十億美元）

  • 按類型
    • 矽酸鈉工藝
    • 原矽酸四乙酯/矽溶膠工藝
  • 按最終用戶類型
    • 汽車
    • 航空航天與軍事
    • 通用工業機械
    • 醫療
    • 其他最終用戶
  • 區域信息
    • 北美
      • 美國
      • 加拿大
      • 其他北美地區
    • 歐洲
      • 德國
      • 英國
      • 法國
      • 西班牙
      • 其他歐洲地區
    • 亞太地區
      • 印度
      • 中國
      • 日本
      • 韓國
      • 其他亞太地區
    • 世界其他地方
      • 巴西
      • 阿根廷
      • 墨西哥
      • 阿拉伯聯合酋長國
      • 其他國家

第六章競爭格局

  • 供應商市場份額
  • 公司簡介
    • Signicast
    • MetalTek International
    • Milwaukee Precision Casting Inc.
    • Impro Precision Industries Limited
    • Alcoa Corporation
    • Zollern GmbH and Co. KG
    • Precision Castparts Corp（Berkshire Hathaway）
    • Georg Fischer Ltd
    • Dongying Giayoung Precision Metal
    • Taizhou Xinyu Precision Manufacture Co. Ltd

第7章 市場機會今後動向

簡介目錄
Product Code: 69792

The investment casting market was valued at USD 14.09 billion currently, and it is expected to reach USD 17.57 billion, registering a CAGR growth of 4.58% over the forecast period.

The COVID-19 outbreak has had a swift and severe impact on many industries globally. The pandemic placed intense pressure on industries with a downward shift in global demand. With declining demand, the companies are examining their strategies and operational plans for the post-pandemic period. As economies are recovering slowly, the investment casting market is expected to grow positively during the forecast period.

The demand for investment casting is majorly driven by the growing aerospace and military industry, as there are many different applications and parts of aircraft, helicopters, and jets that are produced through investment casting. These include flight critical and safety components, landing and braking components, and hydraulic fluid system components, all of which are vital to the safety of the aircraft.

A few factors are hindering the demand for investment castings, such as manufacturing cost and high energy consumption. However, foundries are trying to overcome these challenges by collaborating to innovate advanced casting technologies using simulations, which is likely to reduce the shop-floor time and increase the casting yield.

North America is currently leading the investment casting market. The factors attributable to the region's growth are the expansion of the manufacturing, medical, and aerospace and military sectors. Asia-Pacific is projected to be the fastest-growing region over the forecast period. China is likely to lead the region as it is one of the significant countries that majorly contribute to the growth of the investment casting industry.

Investment Casting Market Trends

Sodium Silicate Process To Exhibit The Highest Growth Rate

Silica sol casting gives the investment castings better dimensional accuracy and surface finish with minimal defects. Hence, the cost of the process is higher than that of the water glass casting. Silica sol zircon sand is very expensive, and the preparation required is also higher, which is a prime reason for the higher costs.

Due to its higher costs, the silica sol process has comparatively less adoption in foundries. The silica sol investment casting used in automotive or industrial components costs around 6.5 USD/kg on average.

Several companies have now identifed the sodium silicate casting as the economical cause over the ceramic casting. However, this process is preferred if the highest casting quality and the low repair rate are the main focus of the end user. Compared to the water glass process, the silica sol process can produce extra-large parts weighing 50-100 kg. Hence, this process is used for producing larger and heavier parts, like water pumps, impellers, diversion shells, pump bodies, ball valve bodies, and valve plates. At the same time, this process is widely used to produce extra small parts (2-1000 g) that require high dimensional accuracy.

The sodium silicate process is slowly becoming more popular in regions like Asia-Pacific, where Japan has showcased itself to lead the production demand from forefront. As a result of the ongoing efforts to improve the quality and dimensional accuracy of the components produced.

North America Leads the Investment Casting Market

North America is leading the investment casting market and is likely to hold the top position, followed by Asia-Pacific and Europe. The factors attributable to North America's growth are the expanding manufacturing industry, primarily industrial gas and aerospace and defense applications, and the presence of significant defense aircraft and component manufacturers in the region, including Lockheed Martin, Raytheon, and Northrop Grumman.

Aerospace manufacturing is one of the major sectors in the United States, with production plants for major aircraft programs, like Boeing 737, Boeing 777, Boeing 787, and Airbus A220 located in the region. The manufacturing of military aircraft programs, like the F-35, in the country is expected to generate demand for investment casting parts.

The United States is one of the major automotive industries in the world, which contributes at least 3% to the overall gross domestic product (GDP) of the country. In addition, the country is one of the largest manufacturers of the luxury car market with net revenue of USD 5 billion in 2021. Luxury car maker BMW in 2021, reported record-breaking sales of over 336,600 units vehicles.

However, the automotive industry in the United States witnessed a hit due to the COVID-19 pandemic, as the majority of the production sites were either closed or operating at reduced capacity. In April 2022, United States new vehicles sales were reported 1,256, 224 units with a 18% decline compared to April 2021 figures. In addition, during April, passenger car sales dropped down to 23.3% with reporting 278,827 units, while SUV and truck sales also decreased 16.3% with 977,397 units. Q1 2022, has been less favorable for United States automotive sector. These expanding auto sector evoke high utilization of investment casting application for automotive parts and compnents will would likely to elevate the demand for investment casting during long term period.

Further, according to the Aerospace Industries Association of Canada, Airbus, Boeing, De Havilland Canada, and Bombardier Inc. are some of the major aerospace manufacturers in the countrywith 95% of companies running at partial capacity. De Havilland Canada plans to gradually begin the production of aircraft in phases. Key aersopace companies are seen expansing their business potential in order to elevate the demand for investment casting in the region. For instance, In November 2022, Aircraft engine manufacturer Pratt & Whitney announced the opening of their new turbine airfoil facility in United States. The fcility would be equipped with advance casting foundry with combined investment of USD 650 million.

Morover, key casting companies are also seeking oppotunities to expans their investment casting potnetial in North America to resonate elevated sales bars amid rising demand. For instance,In September 2022, Signicast Corporation which is form technology company announced the celebration of its new opening of latest investment casting facility.

Cosidering these factors and development demand for investment casting is anticipated to hold high potential for growth in North America owing to widely spread application.

Investment Casting Market Competitor Analysis

The investment casting market is fragmented due to the presence of international and regional investment casting manufacturers. The investment casting market is led by Alcoa Corporation, ThyssenKrupp AG, Zollern GmbH and Co. KG, Georg Fischer Ltd, Signicast, Milwaukee Precision Casting, and RLM Industries.

As the market is fragmented, companies are making investments, partnerships, joint ventures, acquisitions, etc., to stay ahead of the competition. For instance, In October 2021, Alcoa Corporation announced its plans to achieve net-zero greenhouse gas (GHG) emissions across its global operations by 2050. The aim to reach net-zero GHG emissions by 2050 for direct (scope 1) and indirect (scope 2) emissions aligns with the company's strategic priority to advance sustainably and complements its existing targets, which include reducing direct and indirect GHG emissions from aluminum smelting and alumina refining operations by 30% by 2025 and 50% by 2030.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET DYNAMICS

  • 4.1 Market Drivers
  • 4.2 Market Restraints
  • 4.3 Porter's Five Forces Analysis
    • 4.3.1 Threat of New Entrants
    • 4.3.2 Bargaining Power of Buyers/Consumers
    • 4.3.3 Bargaining Power of Suppliers
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry

5 MARKET SEGMENTATION (Market Size in Value USD Billion)

  • 5.1 By Type
    • 5.1.1 Sodium Silicate Process
    • 5.1.2 Tetraethyl Orthosilicate/Silica Sol Process
  • 5.2 By End-user Type
    • 5.2.1 Automotive
    • 5.2.2 Aerospace and Military
    • 5.2.3 General Industrial Machinery
    • 5.2.4 Medical
    • 5.2.5 Other End-user Types
  • 5.3 By Geography
    • 5.3.1 North America
      • 5.3.1.1 United States
      • 5.3.1.2 Canada
      • 5.3.1.3 Rest of North America
    • 5.3.2 Europe
      • 5.3.2.1 Germany
      • 5.3.2.2 United Kingdom
      • 5.3.2.3 France
      • 5.3.2.4 Spain
      • 5.3.2.5 Rest of Europe
    • 5.3.3 Asia-Pacific
      • 5.3.3.1 India
      • 5.3.3.2 China
      • 5.3.3.3 Japan
      • 5.3.3.4 South Korea
      • 5.3.3.5 Rest of Asia-Pacific
    • 5.3.4 Rest of the World
      • 5.3.4.1 Brazil
      • 5.3.4.2 Argentina
      • 5.3.4.3 Mexico
      • 5.3.4.4 United Arab Emirates
      • 5.3.4.5 Other Countries

6 COMPETITIVE LANDSCAPE

  • 6.1 Vendor Market Share
  • 6.2 Company Profiles
    • 6.2.1 Signicast
    • 6.2.2 MetalTek International
    • 6.2.3 Milwaukee Precision Casting Inc.
    • 6.2.4 Impro Precision Industries Limited
    • 6.2.5 Alcoa Corporation
    • 6.2.6 Zollern GmbH and Co. KG
    • 6.2.7 Precision Castparts Corp (Berkshire Hathaway)
    • 6.2.8 Georg Fischer Ltd
    • 6.2.9 Dongying Giayoung Precision Metal
    • 6.2.10 Taizhou Xinyu Precision Manufacture Co. Ltd

7 MARKET OPPORTUNITIES AND FUTURE TRENDS