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市場調查報告書

金屬粉末產業與積層製造(AM:Additive Manufacturing):十年市場預測

Additive Manufacturing in the Metal Powders Industry: A 10-Year Market Forecast

出版商 SmarTech Markets Publishing LLC 商品編碼 310324
出版日期 內容資訊 英文
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金屬粉末產業與積層製造(AM:Additive Manufacturing):十年市場預測 Additive Manufacturing in the Metal Powders Industry: A 10-Year Market Forecast
出版日期: 2014年11月17日 內容資訊: 英文
簡介

積層製造(AM:Additive Manufacturing)用途的金屬粉末的市場預計今後5年將躍進。特別在航太、石油與天然氣、牙科部門的新用途中,粉末材料的需求大幅擴大。

本報告提供積層製造(AM:Additive Manufacturing)用金屬粉末的市場相關調查、AM用金屬粉末概要與發展的過程、AM用金屬粉末製造的供應鏈、金屬加工流程與相關經營者、主要用途與特徵、各產業的主要終端用戶、可利用的AM用金屬粉末的種類、各產業與材料的十年市場成長預測等彙整資料。

第1章 簡介、調查手法

  • 序、背景
    • AM的金屬粉末:目前的利用
    • 3DP材料的金屬新趨勢:客製化
    • AM用金屬開發的時間軸
  • 本報告書的目的、範圍
  • 調查手法
  • 內容組織

第2章 金屬粉末之AM的供應鏈

  • 全球金屬粉末的供應鏈和產業
    • 粉末冶金(PM)流程
    • PM市場一般的推進因素:與AM的比較
    • 粉末冶金供應鏈
  • AM用金屬粉末的供應鏈
  • 粉末加工技術
    • AM用金屬粉末的必要條件
    • 固相還原
    • 電解
    • 微粒化
    • 摘要
  • 成本、供給上的考察
  • 摘要:本章的要點

第3章 金屬製造的流程及供應商

  • 金屬AM流程
    • 粉體熔化成型技術
    • 定向能源累積
    • 黏著劑噴塗成型技術
  • 主要的金屬AM系統供應商
    • 3D Systems
    • EOS GmbH
    • Arcam
    • SLM Solutions
    • Concept Laser
    • Renishaw
    • Optomec
    • Sciaky
    • ExOne
  • 主要的AM用金屬粉末材料供應商
    • AP&C
    • Sandvik Materials Technology
    • Carpenter Powder Products
    • LPW Technology
    • Cookson Precious Metals
    • Hoganas

第4章 金屬粉末的用途與特徵

  • 材料概要
    • 金屬AM材料的R&D趨勢
  • 回收性和安全性
    • 金屬粉末的回收中的創新
  • 航太產業和金屬AM
    • 輕量化
    • 性能的改善
    • 簡單化
    • 課題
  • 醫療產業和金屬AM
    • 金屬植入物、義肢與修復器官
    • 主要企業
  • 其他產業和金屬AM
    • 汽車、能源
    • 服務局

第5章 AM用金屬粉末的主要終端用戶

  • 航太產業
    • GE Aviation
    • Honeywell Aerospace
    • Boeing
    • Lockheed Martin
    • Airbus
    • NASA
  • 醫療產業
    • 主要的醫療用移植製造商
    • DiSanto Technology
    • 4WEB Medical

第6章 可利用的AM用金屬粉末

  • 鈦、鈦合金
  • 鋼鐵
  • 鈷鉻礦
  • 鉻鎳鐵合金、鎳合金
  • 銅、銅合金
  • 貴金屬
  • 其他

第7章 市場預測

  • 預測手法、前提條件
  • 整體市場需求、各產業規模
    • 航太
    • 汽車
    • 醫療
    • 牙科
    • 服務局
    • 其他
    • 摘要
  • 整體市場需求、各材料規模
    • 鈦、鈦合金
    • 不鏽鋼
    • 鎳合金
    • 鈷鉻礦
    • 銅合金
    • 貴金屬
    • 其他

關於SmarTech Markets Publishing

關於分析師

用語

圖表

目錄
Product Code: SMP-AM-MP-1114

Reasons to Buy this Report

  • Quantify your activities in participating with metal additive manufacturing materials market with hard data to measure your business objectives against.
  • Measure benefits and risks of conducting business in the metal additive manufacturing sector by understanding key forces of change in todays.
  • Identify common misunderstandings about metal additive manufacturing, point out what the technologies and materials are truly capable of today.

Description

The market for metal powders for additive manufacturing (AM) applications will take off over the next five years:

  • New applications in the aerospace, oil & gas, medical, and dental sectors will increase demand for powered materials exponentially. In this regard, SmarTech believes that GE's recent $50 million dollar investment in it's Auburn, Alabama plant to additively manufacture LEAP engine fuel nozzles is a prelude to larger investments in metal powder AM equipment by many large manufacturers that will soon require powdered materials for 'round the clock production.
  • Meanwhile, new powdered metals open up new applications that will cause metal powder application database to multiply over the next seven years. Forward-looking metal powder manufacturers like Sandvick Osprey, Carpenter Powders, and AP&C are already beginning to move up the AM learning curve, working with equipment OEMs to create higher performance, more consistent powders.

In this report, SmarTech provides in depth coverage and market analysis of metal powders for AM manufacturing market. The report includes the most complete and accurate market forecasts for metal powder materials in the AM industry. In this report, market numbers for metal AM powders are reported both in terms of total material weight, as well as total market size. Opportunities are broken down by application, powder type, and OEM equipment manufacturer.

Among the areas discussed in this report are the following:

  • Emerging strategies of the metal powder industry for improving powder consistency, performance, and costs: Based on interviews with industry leaders, SmarTech examines the methods that the metal powder industry uses to differentiate their products, as well as drive production efficiencies in metal AM powders.
  • End-user requirements for new metal powders: The list of available powders for AM is still quite limited. This bottleneck restricts some of the highest value opportunities for AM, particularly in the aerospace industry. In this report, SmarTech provides in-depth coverage of end-users who are pushing the boundaries of AM applications and determines the best direction for future metal powder development. Atomized metal powders for AM must meet drastically different specs than powders for other applications.
  • Supply chain capacity analysis: In this report, SmarTech provides critical assessments for the metal AM powder producers, OEM manufacturers, and major powder end-users. By looking at both current supply chains and major distribution channels, SmarTech helps clients determine when and where the largest opportunities lie, as well as where the incumbents' blind spots are.
  • Analysis of the role of OEMs in metal powder demand: Large production AM machine OEMs are working to secure their control of metal powders that run on their machines. SmarTech analyzes how these moves are likely to impact the make-up of the industry over the next ten years.

The forecasts in this report are built off up our extensive industry database that is second to none in terms of quality and completeness. Our conservative forecasts are based on the most up-to-date information available, gathered first and foremost from primary source experts in the AM materials field. Our forecasts are presented as logically and transparently as possible, allowing SmarTech clients to understand how we came to the conclusion that we did.

Customers who purchase this report will come away with a better understanding of how to make money in AM metal powder materials market. Decision-makers will be better armed to implement strategies in the metal material market that will secure long-term revenue growth for their companies.

Table of Contents

SmarTech reserves the right to change this table of contents at any time prior to release

Chapter One: Introduction and Methodology

  • 1.1 Foreword and Background
    • 1.1.1 Metal Powders in AM: Summary of Current Uses
    • 1.1.2 Emerging Trends for Metals as a 3DP Materials: Customization
    • 1.1.3 Timeline for Development of Metals in AM
  • 1.2 Goals and Scope of this Report
  • 1.3 Methodology of this Report
  • 1.4 Report Structure

Chapter Two: The Metal Powder Additive Manufacturing Supply Chain

  • 2.1 Global Metal Powder Supply Chain and Industry
    • 2.1.1 Powder Metallurgy (PM) Process
    • 2.1.2 General PM Market Drivers Compared to Additive Manufacturing
    • 2.1.3 Powder Metallurgy Supply Chain
  • 2.2 Metal Powder Supply Chain for AM
  • 2.3 Powder Processing Methods
    • 2.3.1 Requirements for Acceptable Metal Powder in Additive Manufacturing
    • 2.3.2 Solid State Reduction
    • 2.3.3 Electrolysis
    • 2.3.4 Atomization
    • 2.3.5 Summary
  • 2.4 Cost and Supply Considerations
    • 2.4.1 Dispelling Myths Regarding Costs and Supply
  • 2.5 Summary of Key Points From This Chapter

Chapter Three: Analysis of Metal Fabrication Processes and Providers

  • 3.1 Metal AM Fabrication Processes
    • 3.1.1 Powder Bed Fusion
    • 3.1.2 Directed Energy Deposition
    • 3.1.3 Binder Jetting
  • 3.2 Leading Metal AM System Providers
    • 3.2.1 3D Systems
    • 3.2.2 EOS GmbH
    • 3.2.3 Arcam
    • 3.2.4 SLM Solutions
    • 3.2.5 Concept Laser
    • 3.2.6 Renishaw
    • 3.2.7 Optomec
    • 3.2.8 Sciaky
    • 3.2.9 ExOne
  • 3.3 Major Providers of Metal Powder Material for AM
    • 3.3.1 AP&C
    • 3.3.2 Sandvik Materials Technology
    • 3.3.3 Carpenter Powder Products
    • 3.3.4 LPW Technology
    • 3.3.5 Cookson Precious Metals
    • 3.3.6 Hogänäs

Chapter Four: Applications and Characteristics for Metal Powders

  • 4.1 Materials Overview
    • 4.1.1 Trends in R&D for Metal Additive Manufacturing Materials
  • 4.2 Recyclability & Safety
    • 4.2.1 Innovation in Metal Powder Recycling
  • 4.3 Aerospace Industry and Metal AM
    • 4.3.1 Weight Reduction
    • 4.3.2 Performance Improvements
    • 4.3.3 Simplification
    • 4.3.4 Challenges
  • 4.4 Medical Industry and Metal AM
    • 4.4.1 Market for Metal Implants & Prosthetics
    • 4.4.2 Key Companies in Medical Additive Manufacturing
  • 4.5 Other Industries and Metal AM
    • 4.5.1 Automotive and Energy
    • 4.5.2 Service Bureaus

Chapter Five: Major End Users of AM Metal Powders

  • 5.1 Major Aerospace Users
    • 5.1.1 GE Aviation
    • 5.1.2 Honeywell Aerospace
    • 5.1.3 Boeing
    • 5.1.4 Lockheed Martin
    • 5.1.5 Airbus
    • 5.1.6 NASA
  • 5.2 Major Medical Users
    • 5.2.1 Major Medical Implant Manufacturers
    • 5.2.2 DiSanto Technology
    • 5.2.3 4WEB Medical

Chapter Six: Available Metal Powders for AM

  • 6.1 Titanium and Titanium Alloys
  • 6.2 Steels
    • 6.2.1 Challenges for Stainless Steel Moving Forward
  • 6.3 Aluminum
  • 6.4 Cobalt Chrome
  • 6.5 Inconel and Nickel Alloys
  • 6.6 Copper and Copper Alloys
  • 6.7 Precious Metals
    • 6.7.1 Gold, Platinum, Palladium
  • 6.8 Other Metal Powders and Materials

Chapter Seven: Market Forecasts

  • 7.1 Forecast Methodology and Assumptions
  • 7.2 Total Market Demand and Value by Industry
    • 7.2.1 Aerospace
    • 7.2.2 Automotive
    • 7.2.3 Medical
    • 7.2.4 Dental
    • 7.2.5 Service Bureaus
    • 7.2.6 Other Applications
    • 7.2.7 Summary
  • 7.3 Total Market Demand and Value by Material
    • 7.3.1 Titanium & Titanium Alloys
    • 7.3.2 Stainless Steels
    • 7.3.3 Nickel Alloys
    • 7.3.4 Aluminum
    • 7.3.5 Cobalt Chrome
    • 7.3.6 Copper Alloys
    • 7.3.7 Precious Metals
    • 7.3.8 Other Metal Materials

About SmarTech Markets Publishing

About the Analyst

Acronyms and Abbreviations Used In this Report

List of Exhibits

  • Exhibit 1-1: Current Uses of Iron/Steel Compounds for AM
  • Exhibit 1-2: Factors That Will Influence Metal 3D Printing Innovation
  • Exhibit 2-1: The typical PM process
  • Exhibit 2-2: Steps in the PM process
  • Exhibit 2-3: AM Metal Powder Market Supply: OEM vs. Third Party
  • Exhibit 2-4: Supply chain for metal powders in AM industry
  • Exhibit 2-5: Requirements for AM Metal Powders
  • Exhibit 3-1: The powder bed fusion process
  • Exhibit 3-2: Characteristics of Powder Bed Fusion Processes
  • Exhibit 3-3: Blown powder method for directed energy deposition
  • Exhibit 3-4: Three Specific Iterations of Directed Energy Deposition Category
  • Exhibit 3-5: Illustration of plasma atomization using wire feedstock
  • Exhibit 5-1: Aerospace Industry AM Metal Powder Demand
  • Exhibit 7-1: Aerospace Industry AM Metal Powder Demand
  • Exhibit 7-2: Ten-Year Forecast of Metal Materials in Aerospace-Total Market Demand by Material, Kilograms
  • Exhibit 7-3: Aerospace Industry AM Metal Powder Revenues (Millions $US)
  • Exhibit 7-4: Ten-Year Forecast of Metal Materials in Aerospace-Total Market Value by Material, Millions of $US Millions
  • Exhibit 7-5: Automotive Industry AM Metal Powder Demand (kg)
  • Exhibit 7-6: Ten-Year Forecast of Metal Materials in Automotive-Total Market Demand by Material, Kilograms
  • Figure 7-7: Value of AM Metal Powder in Auto Industry (Millions $US)
  • Figure 7-8: Ten-Year Forecast of Metal Materials in Automotive-Total Market Value by Material, $US Millions
  • Exhibit 7-9: Medical Industry AM Metal Powder Demand (kg)
  • Figure 7-10: Ten-Year Forecast of Metal Materials in Medical-Total Market Demand by Material, Kilograms
  • Exhibit 7-11: Value of AM Metal Powders in Medical Use
  • Figure 7-12: Ten-Year Forecast of Metal Materials in Medical-Total Market Value by Material, $US Millions
  • Exhibit 7-13: Medical Industry AM Metal Powder Demand (kg)
  • Figure 7-14: Ten-Year Forecast of Metal Materials in Dental-Total Market Demand by Material, Kilograms
  • Exhibit 7-15: Dental Industry AM Metal Powder Revenues (Millions $US)
  • Figure 7-16: Ten-Year Forecast of Metal Materials in Dental-Total Market Value by Material, $US Millions
  • Exhibit 7-17: Service Bureau Industry AM Metal Powder Demand (kg)
  • Figure 7-18: Ten-Year Forecast of Metal Materials in Service Bureaus-Total Market Demand by Material, Kilograms
  • Exhibit 7-19: Service Bureau Industry AM Metal Powder Revenues (Millions $US)
  • Figure 7-20: Ten-Year Forecast of Metal Materials in Service Bureaus-Total Market Value by Material, $US Millions
  • Exhibit 7-21: AM Metal Powder Demand from Other Industries (Kg)
  • Figure 7-22: Ten-Year Forecast of Metal Materials in Other Applications-Total Market Demand by Material, Kilograms
  • Figure 7-23: Other Industries AM Metal Powder Revenues (Millions $US)
  • Exhibit 7-24: Ten-Year Forecast of Metal Materials in Other Applications-Total Market Value by Material, $US Millions
  • Figure 7-25: Ten-Year Forecast of Metal Materials in All Industries-Total Market Demand by Material, Kilograms
  • Figure 7-26: Ten-Year Forecast of Metal Materials in All Industries-Total Market Value by Material, Millions of $US Dollars
  • Exhibit 7-27: Demand for Titanium & Titanium Alloys for AM by Industry (kg)
  • Figure 7-28: Ten-Year Forecast of Titanium & Titanium Alloys-Total Market Demand by Industry, Kilograms
  • Exhibit 7-29: Revenue for Titanium & Titanium Alloys for AM by Industry (Millions $US)
  • Figure 7-30: Ten-Year Forecast of Titanium & Titanium Alloys-Total Market Value by Industry, $ US Millions
  • Exhibit 7-31: Demand for Stainless Steel for AM by Industry (kg)
  • Figure 7-32: Ten-Year Forecast of Stainless Steels-Total Market Demand by Industry, Kilograms
  • Exhibit 7-33: Revenue for Stainless Steel for AM by Industry (Millions $US)
  • Figure 7-34: Ten-Year Forecast of Stainless Steels-Total Market Value by Industry, $US Millions
  • Exhibit 7-35: Revenue for Stainless Steel for AM by Industry (Millions $US)
  • Exhibit 7-36: Ten-Year Forecast of Nickel Alloys-Total Market Demand by Industry, Kilograms
  • Exhibit 7-37: Revenue for Nickel Alloys for AM by Industry (Millions $US)
  • Exhibit 7-38: Ten-Year Forecast of Nickel Alloys-Total Market Value by Industry, $US Millions
  • Exhibit 7-39: Demand for Aluminum for AM by Industry (kg)
  • Exhibit 7-40: Ten-Year Forecast of Aluminum-Total Market Demand by Industry, Kilograms
  • Exhibit 7-41: Revenue for Aluminum for AM by Industry (Millions $US)
  • Figure 7-42: Ten-Year Forecast of Aluminum-Total Market Value by Industry, Millions of $US Dollars
  • Exhibit 7-43: Demand for Cobalt Chrome for AM by Industry (kg)
  • Figure 7-44: Ten-Year Forecast of Cobalt Chrome-Total Market Demand by Industry, Kilograms
  • Exhibit 7-45: Revenue for Cobalt Chrome for AM by Industry (Millions $US)
  • Exhibit 7-46: Ten-Year Forecast of Cobalt Chrome-Total Market Value by Industry, Millions of $US
  • Exhibit 7-47: Demand for Copper Alloys for AM by Industry (kg)
  • Figure 7-48: Ten-Year Forecast of Copper Alloys-Total Market Demand by Industry, Kilograms
  • Exhibit 7-49: Revenue for Copper Alloys for AM by Industry (Millions $US)
  • Figure 7-50: Ten-Year Forecast of Copper Alloys-Total Market Value by Industry, $US Millions
  • Exhibit 7-51: Demand for Precious Metals for AM by Industry (kg)
  • Figure 7-52: Ten-Year Forecast of Precious Metals-Total Market Demand by Industry, Kilograms
  • Exhibit 7-53: Demand for Precious Metals for AM by Industry (kg)
  • Exhibit 7-54: Ten-Year Forecast of Precious Metals-Total Market Value by Industry, $US Millions
  • Exhibit 7-55: Demand for All Other Metal Materials for AM by Industry (kg)
  • Figure 7-56: Ten-Year Forecast of Other Materials-Total Market Demand by Industry, Kilograms
  • Exhibit 7-57: Revenue for All Other Metal Materials for AM by Industry (Millions $US)
  • Figure 7-58: Ten-Year Forecast of Other Materials-Total Market Value by Industry, $US Millions
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