Abstract
This Intelligence Set includes the latest edition of fuel tanks report, plus
manufacturer profiles for Kautex Textron, TI Automotive and Visteon.
Each profile is approximately 25 to 27 pages, and includes a brief outline of
business activity, financial statistics, customers and more. They will allow
you to discover where the market is heading, what the latest innovations are,
and how your competitors are performing.
In this, the fifth edition, we review the key market drivers for fuel tank
systems, and update our market analysis. At over 1,500 words longer than the
previous edition, just-auto' s latest global market review of fuel tanks offers
excellent value for money. just-auto has completely revised its estimates and
forecasts of fuel tank system market volumes and values. This report therefore
sets out our revised forecasts for such systems for passenger car vehicle
assembly in North America, Western Europe and Japan from 2005 through to 2016.
In addition, and given the sheer volatility of the global economy at present,
we have set out an ' expected' , ' best case' and ' worst case' scenario applied
to fuel tank systems.
For some time, fuel tank manufacturers have come under increasing pressure
from legislation, particularly in the US, to design and build tanks that can
withstand higher and higher impacts without leaking. The main factors driving
fuel tank innovation are legislation, weight, packaging, safety and cost. In
addition to continued demand for fuel tank range and fuel economy, we are
seeing more complex shapes and geometries, particularly driven by the
all/rear-wheel drive increase in smaller car segments. This creates a unique
packaging environment that influences the design selection and requirement for
those programmes.
Against this backdrop and given the continuing popularity of plastic tanks,
can steel tanks really make a comeback? There are always opportunities
available for steel tanks for low-volume production. Although multi-layered
plastic seems to have become the material of choice, there are some concerns
that it might not be able to meet the forthcoming emissions regulations or
that it meets the spirit of the ELV Directive. Some vehiclemakers are said to
be re-evaluating plastic tanks in favour of steel, and for some higher value
models, even systems made of stainless steel.
Following our market overview in Chapter 1, just-auto' s product fitment
forecasts in Chapter 2 predict the market (by volume and value) in North
America, Western Europe, Japan and China for plastic and steel fuel tanks.
This chapter begins with reviewing the key suppliers, including a lengthy
interview with TI Automotive.
Extract:
j-a: Biodiesel is already popular in Europe and is reported to be spreading to
the North American market. And yet are there still issues concerning the
vehicle manufacturers using plastic fuel tanks to store biodiesel? Can steel
do a better job? What do you see as the issues there?
TI Automotive: For plastic tanks, the issue is polymer compatibility as
biodiesel fuel ages and eventually breaks down into more chemically reactive
constituents. For steel tanks, TI Automotive has studied the effects of
biodiesel, at different concentration levels, on various grades of steel. In
summary, for steel tanks to withstand the aggressive nature of biodiesel it is
necessary to move up to higher grades of stainless steel or use a surface
coating. Both options will add cost to the product, making it less competitive
and you still have the weight problem.
Also in chapter 2 is an interview with the Plastic Fuel System Manufacturers
Association.
We review the latest developments to the sector in emerging markets. The
chapter goes on to provide world, Western European, North American,
Asia-Pacific and Japan & Korea market shares for the OE supply of fuel tanks
for passenger cars and light trucks in 2008.
Chapter 2 concludes with the report' s market analysis and data. The numbers
provided comprise of percentage fitment rates by region for plastic fuel tanks
and then steel tanks from 2005 to 2016. Plus, we provide market volume and
value by region for the two sectors over the same timeline. The volumes and
values include our actual/estimated data plus our best- and worst-case
scenario forecasts.
Chapter 3 Technical review
In addition to basically storing fuel, there are a number of technical
requirements that a fuel tank must fulfil. This chapter sets out a review of
recent innovations and fuel-type considerations and looks at the implications
of the latest emmission standards.
The chapter takes a look at the latest information on urea tanks: From 1
January 2010, urea tanks will be standard equipment for most new diesel
trucks, buses, cars and SUVs manufactured in the US. An automotive grade of
urea [known as diesel exhaust fluid (DEF)] will be injected into the vehicle' s
exhaust stream to ' scrub' ! nitrogen oxide (NOx) from the diesel exhaust.
The innovations section looks at other key developments such as new materials
and how manufacturers are combating mis-fuelling errors.
The chapter also reviews biofuels' impact on fuel tank design and concludes
with a lengthy interview with Ray Sheffield, director of fuel tanks, Martinrea
International, and Peter Mould, programme manager, Strategic Alliance for
Steel Fuel Tanks (SASFT)
Chapter 4 Manufacturers
Profiles of the major manufacturers, namely Inergy Automotive Systems, Kautex
Textron, TI Automotive and Visteon.
This report includes exclusive Q&As with the Plastic Fuel System Manufacturers
Association and the Strategic Alliance for Steel Fuel Tanks providing both
sides of the plastic versus steel fuel tanks debate.
Table of Contents
Chapter 1 Introduction
Chapter 2 The market
- Market players
- Inergy Automotive Systems
- Kautex Textron
- TI Automotive
- Q&A with TI Automotive
- Visteon
- Q&A with the European Plastic Fuel System Manufacturers Association
- Emerging markets
- China
- India
- Russia
- Slovakia
- Market shares
- Worldwide
- Western Europe
- North America
- Asia-Pacific
- Market forecasts
- Plastic fuel tanks
- Steel fuel tanks
Chapter 3 Technical review
- Defining the elements
- Fuel tank innovations
- Urea tanks
- New materials
- Other innovations
- Mis-fuelling
- Biofuels
- Overview
- Ethanol
- Q&A with the Strategic Alliance for Steel Fuel Tanks
- Biodiesel
Chapter 4 Manufacturers
- Inergy Automotive Systems
- Kautex Textron
- TI Automotive
- Visteon
List of figures
- Figure 1: World: fuel tank market shares for passenger car and light truck
applications, 2008 (% of volume)
- Figure 2: Western Europe: plastic fuel tank market shares for passenger
car and light truck applications, 2008 (% of volume)
- Figure 3: North America: plastic fuel tank market shares for passenger car
and light truck applications, 2008 (% of volume)
- Figure 4: Japan and Korea: plastic fuel tank market shares for passenger
car and light truck applications, 2008 (% of volume)
- Figure 5: Inergy Automotive Systems' sales by customer, 2007 (%)
List of tables
- Table 1: Plastic fuel tanks: percentage fitment rates in North America,
Western Europe, Japan and China, 2005-2016 (%)
- Table 2: Plastic fuel tanks: market volumes in North America, Western
Europe, Japan and China, expected, best case and worst case scenario,
2005-2016 (000s units)
- Table 3: Plastic fuel tanks: market values in North America, Western
Europe, Japan and China, expected, best case and worst case scenario,
2005-2016 (EUR ' 000s)
- Table 4: Steel fuel tanks: percentage fitment rates in North America,
Western Europe, Japan and China, 2005-2016 (%)
- Table 5: Steel fuel tanks: market volumes in North America, Western
Europe, Japan and China, expected, best case and worst case scenario,
2005-2016 (' 000s units)
- Table 6: Steel fuel tanks: market values in North America, Western Europe,
Japan and China, expected, best case and worst case scenario, 2005-2016, (EUR
' 000s)
- Table 7: Volume of steel lost as plastic tanks takes over in North
America, Western Europe, Japan and China, 2005-2016 (tonnes)
- Table 8: Inergy Automotive Systems sites worldwide, 2009
- Table 9: Kautex Textron' s fuel product-related sites worldwide, 2009
- Table 10: Visteon' s fuel storage and delivery systems facilities
worldwide, 2009
- Note: in some tables, data may not sum due to rounding
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