本報告已在2011年07月19日停止出版。
在美國的電線.電纜產業的市場裡,技術及社會層面持續進行重要的變化,另外也可見到某些設計上及商業上的變化。
在各產業領域裡,專門從事成長市場的策略性調查的市調公司 Business Communications Company, Inc.(總公司:康乃迪克州),針對在電線.電纜業界使用高分子材料的美國市場做詳盡地調查及分析,並且 出版統整調查報告書 "Wire and Cable: Polymer Materials and Structure"。
此報告書使用了 66 張圖表、 281 頁的篇幅 ,針對製造電線.電纜會使用高分子材料的美國市場,其經濟/技術/政治/規定/環境的問題做了詳盡的調查,此報告書的概略架構如下所示。
說明/摘要
業界及產品的概要
- 電線及電纜的種類
- 電源(非通信)線/電纜
- 通信線/電纜
不同材料類別的市場
- 熱塑性樹脂
- 熱硬化性橡膠
- 熱塑性橡膠
- 塑膠/高分子光纖
主要不同應用類別的市場
- 總市場分析
- 電子機器用
- 配電
- 大樓內
- 器具用
- 磁鐵
- 電話/電信用
- 其他習慣的使用
- 光纖
- 高溫電線/電纜用分子
技術
- 技術性問題的概要
- 橡膠的製程
- 天然/合成橡膠的製造業者
- 合成分子的製造業者
- 熱塑性橡膠的製造業者
- 電纜技術
- 絕緣技術
- 高熱電線/電纜
- 絕緣木材的抗熱傳導性
- 技術的革新及發展
產業結構與競爭因素
- 出貨的歷史與長期性成長
- 分子的生產者及供應者
- 電線/電纜的生產者
- 市場活動
- 流通
- 高度物料間的競爭
- 國際局面
環境、管制、公共的問題
供應商檔案
INTRODUCTION
This report, an update of a 1999 BCC report by the same author, presents the
findings of a detailed analysis of the U.S. market for polymers that are used in
the wire and cable industry, primarily for wire and cable insulations. Because
of the increasing use of fiber optics (FO), which are replacing copper wire in
many applications (especially in telecommunications), we also include detailed
analysis of both of polymeric materials used to insulate and cover FO cables and
plastic/polymer optic fibers (POFs). POFs are finding increasing acceptance as
replacement for both traditional copper conductor and for older glass (silica)
optical fiber in short length applications such as in automotive wiring. The
U.S. wire and cable industry continues to undergo major technological and
societal changes in its markets; these are causing subsequent design and
commercial changes in several areas. Technological changes that are affecting
the industry have primarily been in communications, where fiber optics continue
to replace copper wire, and in plenum wire where special insulation is required
to withstand potential high temperatures and toxic combustion products. The
biggest current dynamic of the past decade or so has been in communications wire
and cable, where the information technology (IT) explosion and conversion to
fiber optics continues to change the form of wiring used for communication
information transmission. Perhaps even more interesting are the societal
changes that are occurring at this time, primarily the explosion in wireless
technology. This is presently going on in two areas. The first is
telecommunications, where wireless telephony (cellular phones) have taken the
country and world by storm, to the point where today there are almost as many
cell phones in use in the United States as hard-wired phone circuits. The other
is in IT, where wireless networks (so-called "Wi-Fi" network systems)
are increasingly competing with wired local and wide area networks (LANs and
WANs) to connect computers and other data working devices. The real and
potential effect on the wiring market can be seen immediately. Both of these
types of changes affect our analysis and make it more uncertain and difficult.
The fiber optic explosion of the late 1990s resulted in competing companies
laying thousands of miles of fiber cables, most of which (some experts say 90%
or more) are still unused. This does not bode well for growth in this market
over the next few years. And the wireless situation, both in telephony and in IT
networks, cannot help but have some effect on the wire/cable market. Perhaps not
in mainline distribution systems to buildings, but certainly inside many
buildings, especially private homes where people are jumping at the chance of
avoiding wiring PC and other home networks. Some present concerns over wireless,
including security and dependability, have dampened its growth somewhat,
especially for businesses, but the threat is real and growing.
STUDY GOALS AND OBJECTIVES
Metal-conductor, mostly copper-based, wires and cables are old and
established products, and their manufacture and sale has become a moderately
large and quite broad-based sector of the United States economy. Until recently
almost all wire was copper, which is both an excellent conductor of electricity
and a corrosion-resistant material. However, no matter how important the
conductor is, most wire or cable needs protective covering and insulation. In
recent times these materials are all polymers. Actually, polymeric materials are
important in wire and cable fabrication in two ways:
- The first is the old and established (but technologically advancing none
the less) industry of wire and cable insulation and protection, the
materials used to encase and enclose copper wire; the polymeric resins and
elastomers used to insulate wire and cable are the primary focus of this
study.
- The second is replacement of copper in some important applications by
optical fibers (OFs); most of these are glass fibers, but plastic (or
polymer) optic fibers (POFs) are also finding uses and are growing in
popularity. The effect of the switch to OF has two effects on polymer
products: smaller diameter OFs mean less insulation needed, and switching
from glass to plastic OF means more polymer used as the conductor.
The broad base of the U.S. wire and cable industry is illustrated both by the
many different polymer materials that are used to make wire and cable
insulation, and also by the many different markets that are served by these
materials and products. This study is an update of a 1999 BCC study of
polymeric wire and cable materials and their markets, in which we bring up to
date the state of the industry and BCC's estimates and forecasts for U.S.
markets for base year 2003 and forecast year 2008. The U.S. copper wire and
cable industry is generally considered to be a mature one that generally follows
the ups and downs of the U.S. economy, since wire and cable is used in both
consumer products (e.g., autos and appliances) and in commercial buildings and
equipment. All these are the items that define the growth of the U.S. economy,
and wire and cable generally grow or don't grow at about the same rate as the
economy as a whole, measured by Gross Domestic Product or GDP. However, some new
developments, especially in the IT and POF end of the business, had stronger
growth in the late 1990s, followed by collapse in 2000 and some new strength
showing now. It is our goal in this report to give the reader a comprehensive
update on the state of the U.S. wire and cable industry and the polymeric
materials from which such products are made, and where BCC believes it is headed
at the start of this new century, with market predictions and forecasts to year
2008. Wire and cable insulation is made from many different polymeric
materials, both elastomeric and non-elastomeric (that is, insulation materials
that may or may not stretch) both natural (e.g., natural rubber) and synthetic,
and among the synthetics, both thermoplastic and thermosetting polymers. Because
of this diversity of materials we place major emphasis in this report on these
polymeric materials, their properties, manufacture, and markets. Our
objectives include:
- To describe the wire and cable industry, its importance to the functioning
and quality of life, and its future prospects. We include a brief historical
perspective on the industry and the materials used in it.
- To describe many different types of wire and cable products, the polymeric
materials with which they are insulated, and their major end-use markets in
the United States. We describe, discuss, and forecast markets for major
types of wire and cable by type of polymer used and by several of the
important major applications. This includes elastomers and plastic resins
used to insulate wire and cable as well as POFs.
- To analyze and estimate industry production and shipments in base year
2003 and forecast growth to 2008 for polymeric wire and cable materials and
their applications markets. This analysis describes and demonstrates major
trends in end uses.
- To describe manufacturing methods used to manufacture the most used
polymeric raw materials for wire and cable insulation and POFs.
- To identify and profile some of the major suppliers of polymeric materials
and products for the wire and cable industry.
- To describe wire and cable technology and trends. This includes both
polymer and wire and cable production technology. We try to identify some
new innovations and developments that can affect the growth or decline in
demand for materials used and applications.
- To note and discuss come of the major dynamics in the industry, including
industry concentration, inter-material competition, and some international
effects on the U.S. industry.
- To discuss some environmental and regulatory issues and factors that
affect the wire and cable industry, including standards that affect
manufacture and quality.
This study focuses primarily in the United States but also, as noted above in
our objectives, has some international observations, given the increasingly
global nature of business and trade these days, when no nation or region can
operate without consideration of the rest of the world. However, most of the
products covered are American in nature and production.
REASONS FOR DOING THE STUDY
The wire and cable industry, despite its maturity and modest overall growth
rate, is in actuality a very dynamic industry, despite the rather staid general
impression of home wiring, automotive wiring, electrical transmission cables,
and other such common products. Several important changes have occurred in this
industry in recent years, and they continue; in fact, their pace will probably
increase, especially with the continuing explosion in telecommunications and
information technology (IT) and the effect of wireless communications. New
technologies can compete for the same markets, such as wired vs. wireless
telecommunications, and this makes for interesting markets and forecasts. Both
newer and older materials compete for places in the wire and cable market. The
major competitive factors in the market are those between materials and
technologies. Inter-material competition is a way of life in a technologically
advancing society, and wire and cable markets are no exception. There is strong
competition and significant overcapacity in several sectors (such as in fiber
optics, noted above), and new technologies and products are striving for market
share, especially in IT and the fiber optics-copper wire battle. For example,
high performance thermoplastics like fluoropolymers and nylons are finding new
uses where their properties justify their cost. BCC performed this study to
provide a comprehensive and updated reference for those interested and/or
involved in the wire and cable industry, and those that both serve and benefit
from this industry. This is a wide and varied group of personnel in companies in
many industries ranging from basic polymer manufacture to Internet providers,
both for original equipment manufacture (OEM) and for those involved in the
maintenance, repair, and operations (MRO) aftermarket business. We have sorted
through, organized, and condensed information from a large amount of literature
and other reference materials to compile this report.
CONTRIBUTION OF THE STUDY AND FOR WHOM
Because of the size and diversity of polymeric wire and cable materials,
products, and markets, this report should be of interest to a wide group of
organizations and individuals, people who are involved in the development,
design, manufacture, sale, and use of wire and cable and materials, as well as
politicians of all stripes and the general public. BCC feels that this report
will be of value to technical and business personnel in the following areas,
among others:
- Marketing and management personnel in companies which produce, market, and
sell all types of polymers to the wire and cable market, as well as those
involved in installing equipment and parts, components, and maintenance
materials.
- Companies which supply, or want to supply, equipment and services to wire
and cable materials and equipment supply companies.
- Financial institutions that supply money for such facilities and systems,
including banks, merchant bankers, venture capitalists, and others.
- Personnel in end-user companies, communities, and industries that purchase
and use wire and cable. This includes substantial industries such as
building construction and telecommunications.
- Personnel in government and standards-writing organizations. Local, state,
and federal officials are all involved in writing and enforcing standards to
ensure and protect public health and safety and the environment. Since much
wire and cable is used in public buildings, private homes, and sensitive
places like in commercial and military aircraft, the public must be assured
that it is made and used in a proper and safe manner.
SCOPE AND FORMAT
This BCC study covers in depth many of the most important economic,
technological, political, regulatory, and environmental considerations in U.S.
markets for the use of polymeric materials used in the manufacture of wire and
cable. The polymeric products are made from several different polymers, almost
all synthetic, both elastomeric and non-elastomeric. Polymers covered include
thermosetting elastomers, both natural and synthetic rubbers, and thermoplastic
wire and cable materials, the latter both elastomeric and non-elastomeric. Our
study includes key technologies (and new technologies), the markets, and key
player companies that make up the U.S. wire and cable industry in all its
ramifications. This is primarily a study of activities and markets in the United
States, but because of the global nature of most industries these days, it
touches on some noteworthy international activities. These are primarily those
that can have an impact on the U.S. business and markets, primarily the
activities of foreign-based companies and technologies in U.S. markets. We
estimate demand data for our base year of 2003 and forecast for five years to
2008. Markets are all analyzed and projected in volumes in millions of pounds.
Five-year growth rates are all compounded (signified as average annual growth
rates or AAGRs). All final market figures are rounded to the nearest million
pounds, and because of differences between small numbers the AAGRs shown may be
different from the rounded volumes shown. This report in segmented into ten
sections, of which this is the first. Next is the Summary, which encapsulates
our findings and conclusions, and includes the summary major market table. It is
the place where the busy executive can find the major findings of the study in
summary format. Next is an introduction and overview of the wire and cable
industry. We describe the major types and markets for wire and cable in the
United States. Polymeric materials find application primarily in wire and cable
insulation and in polymer optic fiber materials. The first of our market
analysis sections is devoted to analysis of markets by polymeric materials used.
We analyze U.S. markets by physical volume in pounds. In this section we
introduce and discuss in some detail the principal polymers used. The next
section looks at wire and cable markets by some of the most important
applications. These include electronics and apparatus, power distribution,
buildings, magnets, telephone/telegraph, and the new and burgeoning market for
POFs. We also forecast the sub-market for polymers used in high temperature wire
and cable, a growing market. The next section is devoted to wire and cable
technology, with special emphasis on the manufacture of polymeric materials and
wire and cable products. We cover the basic technologies of rubber and polymer
manufacture as well as wire and cable fabrication. We end with discussion of
some technical innovations in wire and cable. Next we look at the structure of
the U.S. wire and cable industry. We discuss competition among materials and
note some international aspects that affect the U.S. industry. Next comes a
discussion of environmental, regulatory, and public issues that affect the wire
and cable industry. These include important standards, for wire and cable
manufacture, which are designed to protect the public, regulatory issues, and
some ongoing environmental issues. The last narrative section is devoted to
information about some of the most important major suppliers to this large
industry, with profiles of these suppliers. We profile wire and cable
fabricators and producers of polymeric materials used in wire and cable
fabrication. Finally we include an Appendix with a glossary of some important
terms, abbreviations, acronyms, etc. used in the wire and cable industry and
related technologies. The polymeric materials covered in this study are
primarily used to insulate electric wire and cable and as conductors in polymer
fiber optic lines; thus we restrict our scope to polymers that are actually part
of a finished wire or cable. We do not include other materials used in
fabrication of either the polymers or the wire and cable; we do not cover
materials such as fillers, plasticizers, and other plastic and rubber additive
and processing chemicals. We also do not cover wire and cable connectors or
plastic conduit tubing sometimes used to encase wires or cables; the latter is
covered in a companion BCC report, P-043Z The Competitive Pipe Industry,
recently updated and published in September 2003. Our scope in wire and cable
covering is also limited to insulation and jacketing for electrical wire and
cable; thus we do not include covers for push-pull cables, such as those used
for mechanical connections to engine throttles and other similar jobs.
METHODOLOGY AND INFORMATION SOURCES
Extensive searches were made of the literature and the Internet, including
many of the leading trade publications, as well as technical compendia,
government publications, and information from trade and other associations. Much
product and market information was obtained from the principals involved in the
industry. The information for our company profiles was obtained primarily from
the companies themselves, especially the larger publicly owned firms. Other
sources included directories, articles, and Internet sites. TABLE OF CONTENTS
INTRODUCTION
- STUDY GOALS AND OBJECTIVES
- REASONS FOR DOING THE STUDY
- CONTRIBUTION OF THE STUDY AND FOR WHOM
- SCOPE AND FORMAT
- METHODOLOGY AND INFORMATION SOURCES
- RELATED BCC WORK CREDENTIALS
- AUTHOR'S CREDENTIALS
- BCC ON-LINE SERVICES
- DISCLAIMER
SUMMARY
- Summary Table:
OVERALL VOLUME OF POLYMERS AND FLAME RETARDANTS USED IN U.S. WIRE AND CABLE,
BY MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- Summary Figure:
OVERALL VOLUME OF POLYMERS AND FLAME RETARDANTS USED IN U.S. WIRE AND CABLE,
BY MATERIAL CATEGORIES, 2003 AND 2008 (MILLION LBS.)
INDUSTRY AND PRODUCTS INTRODUCTION/OVERVIEW
- INTRODUCTION-TYPES OF WIRE AND CABLE
- FIBER OPTICS
- WIRE AND CABLE JACKETING AND INSULATION
- WIRE AND CABLE CONDUCTORS
- CLASSIFICATION OF TYPES OF WIRE AND CABLE
- Table 1 WIRE AND CABLE PRODUCT CLASSIFICATION
- POWER (NON-COMMUNICATIONS) WIRE AND CABLE
- Table 2 POWER WIRE AND CABLE TECHNOLOGY AND FUNCTIONS
- WIRE DIAMETER (GAUGE OR GAGE)
- Table 3 AMERICAN WIRE GAUGE (AWG) DIAMETER EQUIVALENTS (INCHES)
- POWER ELECTRONIC WIRE AND CABLE
- POWER DISTRIBUTION WIRE AND CABLE
- BUILDING WIRE AND CABLE
- APPARATUS WIRE AND CABLE
- MAGNET WIRE AND CABLE
- POWER FIBER OPTIC WIRE AND CABLE
- OTHER INSULATED POWER WIRE AND CABLE
- COMMUNICATIONS WIRE AND CABLE
- Table 4 COMMUNICATIONS WIRE AND CABLE TECHNOLOGY AND FUNDTIONS
- STANDARD CATEGORIES OF COMMUNICATIONS WIRE
- COMMUNICATIONS ELECTRONIC WIRE AND CABLE
- TELEPHONE AND TELEGRAPH
- CONTROL AND SIGNAL
- COMMUNICATIONS FIBER OPTIC WIRE AND CABLE
- HIGH TEMPERATURE WIRE AND CABLE
- Table 5 GENERAL TEMPERATURE RATINGS FOR COMMON WIRE INSULATION MATERIALS
MARKETS BY MATERIALS
- Table 6 THERMOPLASTIC VERSUS THERMOSETTING MATERIALS
- THERMOPLASTIC RESINS (CONTINUED)
- OVERALL MARKET ANALYSIS
- Table 7 OVERALL VOLUME OF THERMOPLASTIC RESINS USED IN U.S. WIRE AND
CABLE, BY RESIN TYPE, THROUGH 2008 (MILLION LBS.)
- Overall Market Analysis (Continued)
- FLUOROPOLYMERS
- Table 8 FLUOROPOLYMER NAMES AND ACRONYMS
- Table 9 VOLUME OF FLUOROPOLYMERS USED IN U.S. WIRE AND CABLE, THROUGH 2008
(MILLION LBS.)
- Figure 1 VOLUME OF FLUOROPOLYMERS USED IN U.S. WIRE AND CABLE, 2003 AND
2008 (MILLION LBS.)
- Properties of Fluoropolymers
- Table 10 FLUOROPOLYMER PROPERTIES AND THE EFFECTS OF INCREASING FLUORINE
CONTENT
- Polytetrafluoroethylene (PTFE)
- Fluorinated Ethylene-Propylene (FEP)
- Ethylene-Tetrafluoroethylene Copolymer (ETFE)
- Ethylene-Chlorofluoroethylene Copolymer (ECTFE)
- Polychlorotrifluoroethylene (PCTFE)
- Perfluoroalkoxy Copolymers (PFA)
- Polyvinylidene Fluoride (PVDF)
- POLYAMIDES (NYLONS)
- Table 11 VOLUME OF POLYAMIDES (NYLONS) USED IN U.S. WIRE AND CABLE,
THROUGH 2008 (MILLION LBS.)
- Figure 2 VOLUME OF POLYAMIDES (NYLONS) USED IN U.S. WIRE AND CABLE, 2003
AND 2008 (MILLION LBS.)
- POLYETHYLENE AND POLYETHYLENE COPOLYMERS
- Properties of Polyethylenes
- Table 12 PROPERTIES AND APPLICATIONS OF COMMON GRADES OF POLYETHYLENE
- Properties of Polyethylenes (Continued)
- Market Analysis
- Table 13 VOLUME OF POLYETHYLENES AND ETHYLENE COPOLYMERS USED IN U.S. WIRE
AND CABLE, THROUGH 2008 (MILLION LBS.)
- Figure 3 VOLUME OF POLYETHYLENES AND ETHYLENE COPOLYMERS USED IN U.S. WIRE
AND CABLE, 2003 AND 2008 (MILLION LBS.)
- High-Density Polyethylene (HDPE)
- Chlorinated Polyethylene Resin (CPE)
- Low-Density Polyethylene (LDPE)
- Linear Low-Density Polyethylene (LLDPE)
- Cross-linked Polyethylene (XLPE)
- Ethylene-Vinyl Acetate Copolymer (EVA)
- POLYPROPYLENE
- Properties of Polypropylene
- Market Analysis
- Table 14 VOLUME OF POLYPROPYLENE USED IN U.S. WIRE AND CABLE, THROUGH 2008
(MILLION LBS.)
- Figure 4 VOLUME OF POLYPROPYLENE USED IN U.S. WIRE AND CABLE, 2003 AND
2008 (MILLION LBS.)
- POLYVINYL CHLORIDE (PVC)
- Properties of PVC
- Wire and Cable Grades of PVC
- Market Analysis
- Table 15 VOLUME OF POLYVINYL CHLORIDE USED IN U.S. WIRE AND CABLE, THROUGH
2008 (MILLION LBS.)
- Figure 5 VOLUME OF POLYVINYL CHLORIDE USED IN U.S. WIRE AND CABLE, 2003
AND 2008 (MILLION LBS.)
- OTHER RESINS USED IN WIRE AND CABLE COVERING
- Polyimides
- Thermoplastic Polyesters
- Market Analysis
- THERMOSETTING ELASTOMERS
- THERMOSET VERSUS THERMOPLASTIC MATERIALS
- ELASTOMERS
- ELASTOMER FABRICATION
- NATURAL VS. SYNTHETIC RUBBER
- Natural Rubber
- Natural Rubber (Continued)
- Synthetic Rubber
- Synthetic Rubber (Continued)
- Table 16 A COMPARISON OF RUBBER PROPERTIES
- NOMENCLATURE/ACRONYMS
- Nomenclature/Acronyms (Continued)
- OVERALL MARKET ANALYSIS
- Table 17 OVERALL VOLUME OF THERMOSETTING ELASTOMERS USED IN U.S. WIRE AND
CABLE, BY ELASTOMER TYPE, THROUGH 2008 (MILLION LBS.)
- Figure 6 OVERALL VOLUME OF THERMOSETTING ELASTOMERS USED IN U.S. WIRE AND
CABLE, BY ELASTOMER TYPE, 2003 AND 2008 (MILLION LBS.)
- ETHYLENE-PROPYLENE RUBBERS (EPR, EPDM)
- Table 18 VOLUME OF ETHYLENE-PROPYLENE BASED RUBBERS USED IN U.S. WIRE AND
CABLE, THROUGH 2008 (MILLION LBS.)
- Figure 7 VOLUME OF ETHYLENE-PROPYLENE BASED RUBBERS USED IN U.S. WIRE AND
CABLE, 2003 AND 2008 (MILLION LBS.)
- Properties of EPDM Rubbers
- Table 19 PROPERTIES OF ETHYLENE-PROPYLENE-DIENE (EPDM) RUBBERS
- POLYCHLOROPRENE RUBBER (CR, NEOPRENE)
- Table 20 VOLUME OF POLYCHLOROPRENE RUBBERS USED IN U.S. WIRE AND CABLE,
THROUGH 2008 (MILLION LBS.)
- Figure 8 VOLUME OF POLYCHLOROPRENE RUBBERS USED IN U.S. WIRE AND CABLE,
2003 AND 2008 (MILLION LBS.)
- Properties of Chloroprene Rubber
- Table 21 PROPERTIES OF CHLOROPRENE RUBBER
- CHLOROSULFONATED POLYETHYLENE RUBBER (CSM/HYPALON®)
- Market Analysis
- Properties of CSM Rubber
- Table 22 PROPERTIES OF CHLOROSULFONYL POLYETHYLENE RUBBER
- Table 23 VOLUME OF NATURAL RUBBER USED IN U.S. WIRE AND CABLE, THROUGH
2008 (MILLION LBS.)
- Figure 9 VOLUME OF NATURAL RUBBER USED IN U.S. WIRE AND CABLE, 2003 AND
2008 (MILLION LBS.)
- Properties of Natural Rubber
- Table 24 PROPERTIES OF NATURAL RUBBER
- NITRILE (ACRYLONITRILE-BUTADIENE) RUBBER (NBR)
- Table 25 VOLUME OF NITRILE RUBBER USED IN U.S. WIRE AND CABLE, THROUGH
2008 (MILLION LBS.)
- Figure 10 VOLUME OF NITRILE RUBBER USED IN U.S. WIRE AND CABLE, 2003 AND
2008 (MILLION LBS.)
- Properties of Nitrile Rubber
- Table 26 PROPERTIES OF ACRYLONITRILE-BUTADIENE (NITRILE) RUBBER
- SILICONE RUBBERS (Q, MQ, VMQ)
- Table 27 VOLUME OF SILICONE RUBBER USED IN U.S. WIRE AND CABLE, THROUGH
2008 (MILLION LBS.)
- Figure 11 VOLUME OF SILICONE RUBBER USED IN U.S. WIRE AND CABLE, 2003 AND
2008 (MILLION LBS.)
- Properties of Silicone Rubber
- Table 28 PROPERTIES OF SILICONE RUBBERS
- OTHER THERMOSETTING ELASTOMERS
- THERMOPLASTIC ELASTOMERS (TPEs)
- Table 29 VOLUME OF THERMOPLASTIC ELASTOMERS USED IN U.S. WIRE AND CABLE,
THROUGH 2008 (MILLION LBS.)
- Figure 12 VOLUME OF THERMOPLASTIC ELASTOMERS USED IN U.S. WIRE AND CABLE,
2003 AND 2008 (MILLION LBS.)
- ADVANTAGES/DISADVANTAGES OF THERMOPLASTIC ELASTOMERS
- Advantages/Disadvantages of Thermoplastic Elastomers (Continued)
- Table 30 PROCESSING STEPS FOR THERMOPLASTIC ELASTOMERS COMPARED TO
THERMOSETS
- TYPES AND GENERAL PROPERTIES OF THERMOPLASTIC ELASTOMERS
- Table 31 COMPARISON OF PROPERTIES OF VARIOUS CLASSES OF THERMOPLASTIC
ELASTOMERS
- COPOLYESTER TPEs (COPEs)
- STYRENE BLOCK COPOLYMERS (SBS, S-EB-S, ETC.)
- THERMOPLASTIC OLEFINS (TPOs)
- THERMOPLASTIC ALLOYS (TPVs AND MPRs)
- THERMOPLASTIC POLYURETHANES (TPUs)
- COST/PERFORMANCE COMPARISONS
- Table 32 COST-PERFORMANCE HIERARCHY FOR THERMOPLASTIC ELASTOMERS
- PLASTIC/POLYMER OPTIC FIBERS (POF)
- TYPES OF POLYMERS USED
- TYPES OF FIBER OPTIC CABLES
- FIBER OPTIC CABLE MARKINGS-FIRE CODE RATINGS
- Table 33 FIBER OPTIC CABLE MARKINGS
- POF APPLICATIONS
- Automotive
- Applications in Buildings
- COATINGS FOR FIBER OPTICS
- MARKET ANALYSIS
- Table 34 VOLUME OF POLYMER OPTICAL FIBER USED IN U.S. FIBER OPTIC WIRE AND
CABLE, THROUGH 2008 (MILLION LBS.)
MARKETS BY MAJOR APPLICATIONS
- Table 35 OVERALL VOLUME OF POLYMERIC MATERIALS USED IN U.S. WIRE AND
CABLE, BY MAJOR APPLICATIONS, THROUGH 2008 (MILLION LBS.)
- ELECTRONIC WIRE AND CABLE
- Table 36 VOLUME OF POLYMERS USED IN U.S. ELECTRONIC WIRE AND CABLE, BY
MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- Market Analysis (Continued)
- POWER DISTRIBUTION WIRE AND CABLE
- Table 37 VOLUME OF POLYMERS USED IN U.S. POWER DISTRIBUTION WIRE AND
CABLE, BY MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- Market Analysis (Continued)
- BUILDING WIRE AND CABLE
- Table 38 VOLUME OF POLYMERS USED IN U.S. BUILDING WIRE AND CABLE, BY
MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- Table 39 VOLUME OF POLYMERS USED IN U.S. APPARATUS WIRE AND CABLE, BY
MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- Table 40 VOLUME OF POLYMERS USED IN U.S. MAGNET WIRE AND CABLE, BY
MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- TELEPHONE AND TELEGRAPH WIRE AND CABLE
- Table 41 VOLUME OF POLYMERS USED IN U.S. TELEPHONE AND TELEGRAPH WIRE AND
CABLE, BY MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- Information Technology
- Wireless Telecommunications
- Fiber Optic Telecommunications
- Voice-over-Internet Protocol (VoIP)
- Voice-over-Internet Protocol (Continued)
- OTHER CONVENTIONAL WIRE AND CABLE
- Table 42 VOLUME OF POLYMERS USED IN U.S. MISCELLANEOUS/OTHER WIRE AND
CABLE, BY MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- FIBER OPTIC WIRE AND CABLE
- Table 43 VOLUME OF POLYMERS USED IN U.S. FIBER OPTIC WIRE AND CABLE
COVERING, BY MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
- HIGH TEMPERATURE (135ºC) W/C POLYMERS
- Table 44 VOLUME OF POLYMERS USED IN U.S. HIGH TEMPERATURE WIRE AND CABLE,
BY MATERIAL CATEGORIES, THROUGH 2008 (MILLION LBS.)
TECHNOLOGY
- OVERVIEW TO TECHNOLOGICAL ISSUES
- RUBBER MANUFACTURING PROCESSES
- RUBBER MANUFACTURING PROCESSES (CONTINUED)
- RUBBER MANUFACTURING PROCESSES (CONTINUED)
- NATURAL RUBBER MANUFACTURE
- STRUCTURE OF NATURAL RUBBER
- SYNTHETIC RUBBER MANUFACTURE
- BUTYL (ISOBUTENE-ISOPRENE) RUBBER (IIR)
- POLYCHLOROPRENE RUBBER (CR)
- CHLOROSULFONYL POLYETHYLENE RUBBER (CSM)
- ETHYLENE-PROPYLENE RUBBERS (EPM AND EPDM)
- NITRILE (ACRYLONITRILE-BUTADIENE) RUBBER (NBR)
- SILICONE RUBBER
- MANUFACTURE OF RUBBER PRODUCTS
- SYNTHETIC POLYMER MANUFACTURE
- Table 45 FLUOROPOLYMER RAW MATERIALS AND SYNTHETIC ROUTES
- Polytetrafluoroethylene (PTFE)
- Fluorinated Ethylene-Propylene (FEP)
- Ethylene-Tetrafluoroethylene Copolymer (ETFE)
- Ethylene-Chlorotrifluoroethylene Copolymer (ECTFE)
- Polychlorotrifluoroethylene (PCTFE)
- Perfluoroalkoxy Copolymers (PFA)
- Polyvinylidene Fluoride (PVDF)
- POLYAMIDES (NYLONS)
- POLYETHYLENES AND ETHYLENE COPOLYMERS
- Low Density Polyethylene (LDPE)
- High Density Polyethylene (HDPE)
- Linear Low Density Polyethylene (LLDPE)
- Ethylene-Vinyl Acetate (EVA)
- Cross-linked Polyethylene (XLPE)
- POLYMETHYLMETHACRYLATE
- POLYPROPYLENE
- POLYVINYL CHLORIDE
- METALLOCENE/SINGLE SITE-CATALYZED THERMOPLASTICS
- THERMOPLASTIC ELASTOMER (TPE) MANUFACTURE
- CABLE TECHNOLOGY
- COAXIAL CABLE
- TWISTED-PAIR WIRE
- CATEGORIES OF METAL-CONDUCTOR CABLE
- FIBER OPTIC CABLE
- Factors that Affect Fiber Optic Cable Performance
- Fiber Optic Cable Construction
- Types of Optical Fiber
- Types of Fiber Optic Cable
- INSULATION TECHNOLOGY
- CRITERIA FOR SELECTING INSULATION
- HIGH TEMPERATURE WIRE AND CABLE
- HIGH TEMPERATURE WIRE AND CABLE (CONTINUED)
- THERMAL RESISTIVITY OF INSULATING MATERIALS
- Table 46 THERMAL RESISTIVITY OF COMMON WIRE AND CABLE INSULATION AND OTHER
MATERIALS
- TECHNICAL INNOVATIONS AND DEVELOPMENTS
- CONVENTIONAL METAL-CONDUCTOR WIRE AND CABLE
- Conventional Metal-Conductor Wire and Cable (Continued)
- FIBER OPTIC WIRE AND CABLE
- WIRE AND CABLE COVERING
- WIRELESS COMMUNICATIONS
- Wireless Communications (Continued)
INDUSTRY STRUCTURE AND COMPETITIVE FACTORS
- HISTORY OF SHIPMENTS AND LONG-TERM GROWTH
- Table 47 U.S. INSULATED WIRE AND CABLE SHIPMENTS BY PRODUCT TYPE, THROUGH
2002 ($ MILLIONS)
- HISTORY OF SHIPMENTS AND LONG-TERM GROWTH (CONTINUED)
- POLYMER PRODUCERS AND SUPPLIERS
- THERMOPLASTIC RESINS
- Commodity Resins: PE, PP, and PVC
- Specialty Resins: Fluoropolymers and Nylons
- ELASTOMERS
- WIRE AND CABLE PRODUCERS
- Table 48 NUMBER OF FABRICATORS OF COPPER CONDUCTOR WIRE AND CABLE IN 2002
- WIRE AND CABLE POLYMER MARKETING
- WIRE AND CABLE POLYMER MARKETING (CONTINUED)
- WIRE AND CABLE DISTRIBUTION
- INTERMATERIAL COMPETITION
- SOME INTERNATIONAL ASPECTS
- SOME INTERNATIONAL ASPECTS (CONTINUED)
ENVIRONMENTAL, REGULATORY, AND PUBLIC ISSUES
- CODES AND STANDARDS
- NATIONAL ELECTRICAL CODE
- NEC Scope
- Administration and Enforcement
- NEC Organization
- Conductors for General Wiring
- Table 49 NEC POLYMERIC CONDUCTOR INSULATIONS AND APPLICATIONS
- Table 50 NAMES AND NEC ACRONYMS FOR COMMON CABLE TYPES
- High Voltage Wiring and Installations
- Low Voltage Wiring and Installations
- Optical Fiber Cables
- Table 51 OPTICAL FIBER CABLE MARKINGS
- Use and Identification of Grounded Conductors
- Plenum Wire and Cable
- Fire Retardancy
- Communications Wire and Cable
- Table 52 COMMUNICATIONS CABLE MARKINGS
- Flexible Cords and Cables
- Table 53 FLEXIBLE CORDS AND CABLES
- Table 53 (CONTINUED)
- Table 54 FIXTURE WIRES (FW)
- OTHER STANDARDS-WRITING AND REGULATORY ORGANIZATIONS
- Other Standards-Writing and Regulatory Organizations (Continued)
- GOVERNMENT REGULATION AND DEREGULATION
- ENVIRONMENTAL ISSUES
- ENVIRONMENTAL PROBLEMS WITH PVC
- Environmental Problems with PVC (Continued)
SUPPLIER PROFILES
- INTRODUCTION
- MAJOR SUPPLIERS OF WIRE AND CABLE
- AFC CABLE SYSTEMS-SEE TYCO INTERNATIONAL
- ALCAN ALUMINIUM LIMITED/ALCAN CABLE-MONTRÉAL, QUÉBEC
- ALCATEL SA-PARIS, FRANCE
- AMERICAN TELEPHONE & TELEGRAPH COMPANY-NEW YORK, NY
- AMPHENOL CORPORATION-WALLINGFORD, CT
- BELDEN CDT INC.-ST. LOUIS, MO
- Electronics Division
- Communications Division
- BERK-TEK INC.-SEE NEXANS
- BICC CABLE CORPORATION-SEE GENERAL CABLE CORPORATION
- BOSTON OPTICAL FIBER INC.-WESTBOROUGH, MA
- CABLE USA-SEE MARMON GROUP
- CORNING INC.-CORNING, NY
- ESSEX INTERNATIONAL INC.-SEE SUPERIOR ESSEX INC.
- FIBERGUIDE INDUSTRIES-STIRLING, NJ
- FITEL-LUCENT TECHNOLOGIES-CARROLLTON, GA
- FOCAS INC.-SEE COOKSON GROUP
- GENERAL CABLE COMPANY-HIGHLAND HEIGHTS, KY
- LUCENT TECHNOLOGIES-MURRAY HILL, NJ
- MADISON CABLE CORPORATION-SEE TYCO INTERNATIONAL GROUP
- THE MARMON GROUP INC.-CHICAGO, IL
- MINNESOTA MINING & MANUFACTURING COMPANY-ST. PAUL, MN
- MITSUBISHI CORPORATION-JAPAN
- NEXANS-PARIS, FRANCE
- THE OKONITE COMPANY-RAMSEY, NJ
- OPTICAL CABLE CORPORATION-ROANOKE, VA
- PHELPS DODGE CORPORATION-PHOENIX, AZ AND CORAL GABLES, FL
- PIRELLI SPA-ITALY
- RAYCHEM CORPORATION-SEE TYCO INTERNATIONAL
- REMEE PRODUCTS CORPORATION-FLORIDA, NY
- SIMPLEX WIRE & CABLE COMPANY-SEE TYCO INTERNATIONAL
- SOUTHWIRE COMPANY-CARROLLTON, GA
- SPECTRAN CORPORATION-SEE LUCENT TECHNOLOGIES
- SUMITOMO ELETRIC INDUSTRIES, LTD-JAPAN
- SUPERIOR ESSEX INC.-ATLANTA, GA
- TIMES FIBER COMMUNICATIONS-SEE AMPHENOL CORPORATION
- TORAY INDUSTRIES, INC.-TOKYO, JAPAN
- TYCO INTERNATIONAL LTD.-PEMBROKE, BERMUDA AND EXETER, NH
- AFC Cable Systems, Inc.
- Madison Cable
- Raychem
- Simplex Wire & Cable
- MAJOR SUPPLIERS OF IMPORTANT THERMOPLASTIC WIRE AND CABLE RESINS
- ALLIED SIGNAL INC.-SEE HONEYWELL, INC.
- AMOCO CORPORATION-SEE BP CHEMICALS
- ARISTECH CHEMICAL CORPORATION-SEE SUNOCO INC.
- ASAHI GLASS COMPANY LTD-TOKYO, JAPAN
- ATOFINA-SEE TOTAL
- AUSIMONT USA INC.-SEE SOLVAY SOLEXIS
- BASELL NV-HOOFDDORP, NETHERLANDS
- BASF AKTIENGESELLSCHAFT-LUDWIGSHAFEN, GERMANY
- BAYER AG-LEVERKUSEN, GERMANY
- BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP-COLUMBUS, OH
- BOREALIS COMPOUNDS LLC-PORT MURRAY AND ROCKPORT, NJ
- BP CHEMICALS-CLEVELAND, OH
- BP SOLVAY POLYETHYLENE NORTH AMERICA-HOUSTON, TX
- CELANESE AG-KRONGBERG (FRANKFURT), GERMANY
- CERTAINTEED CORPORATION-VALLEY FORGE, PA
- CHEVRON PHILLIPS CHEMICAL COMPANY-THE WOODLANDS, TX
- CONDEA VISTA COMPANY-SEE GEORGIA GULF
- DAIKIN INDUSTRIES LTD.-OSAKA, JAPAN
- THE DOW CHEMICAL COMPANY-MIDLAND, MI
- The Dow Chemical Company-Midland, MI (Continued)
- DSM NV-HEERLEN, THE NETHERLANDS
- E.I. DU PONT DE NEMOURS AND COMPANY-WILMINGTON, DE
- DYNEON LLC-SEE MINNESOTA MINING AND MANUFACTURING COMPANY
- EASTMAN CHEMICAL COMPANY-KINGSPORT, TN
- ELF ATOCHEM NORTH AMERICA INC.-SEE TOTAL
- EPSILON PRODUCTS INC.-SEE SUNOCO
- EQUISTAR CHEMICALS, LLP-HOUSTON, TX
- EXXONMOBIL CHEMICAL COMPANY-HOUSTON, TX
- FINA OIL & CHEMICAL COMPANY-SEE TOTAL
- FORMOSA PLASTICS CORPORATION USA-LIVINGSTON, NJ
- THE GEON COMPANY-AVON LAKE, OH
- GEISMAR VINYLS COMPANY-SEE WESTLAKE POLYMERS
- GEORGIA GULF CORPORATION-ATLANTA, GA
- HONEYWELL, INC.-MORRISTOWN, NJ
- HUNTSMAN CORPORATION-SALT LAKE CITY, UT
- MINNESOTA MINING & MANUFACTURING COMPANY-ST. PAUL, MN
- MONTELL POLYOLEFINS-SEE BASELL
- NORTON PERFORMANCE PLASTICS-SEE SAINT GOBAIN
- NOVA-BOREALIS COMPOUNDS LLC-SEE BOREALIS COMPOUNDS LLC
- OXYVINYLS LP-DALLAS, TX
- PHILLIPS PETROLEUM COMPANY-SEE CHEVRON PHILLIPS
- PINNACLE POLYMERS-SEE POLYCHIM SA
- POLYCHIM, SA-DUNQUERQUE, FRANCE
- POLYONE CORPORATION-AVON LAKE, OH
- SHIN-ETSU CHEMICAL COMPANY, LTD.-TOKYO, JAPAN
- SOLUTIA INC.-ST.LOUIS, MO
- SOLVAY POLYMERS, INC.-SEE BP SOLVAY
- SOLVAY SOLEXIS, INC.-THOROFARE, NJ
- SUNOCO INC.-PHILADELPHIA, PA
- TOTAL OIL GROUP-PARIS, FRANCE
- UNION CARBIDE CORPORATION-SEE DOW CHEMICAL COMPANY
- WESTLAKE GROUP-HOUSTON, TX
- MAJOR SUPPLIERS OF IMPORTANT WIRE AND CABLE ELASTOMERS
- ADVANCED ELASTOMER SYSTEMS, L.P.-AKRON, OH
- Advanced Elastomer Systems, L.P.-Akron, OH (Continued)
- BASF AKTIENGESELLSCHAFT-LUDWIGSHAFEN, GERMANY
- BAYER AG-LEVERKUSEN, GERMANY
- BRIDGESTONE/FIRESTONE INC.-AKRON, OH
- CROMPTON CORPORATION-STAMFORD, CT
- DOW CORNING CORPORATION-MIDLAND, MI
- DSM NV-HEERLEN, THE NETHERLANDS
- E.I. DU PONT DE NEMOURS AND COMPANY-WILMINGTON, DE
- DU PONT DOW ELASTOMERS L.L.C.-WILMINGTON, DE
- Du Pont Dow Elastomers L.L.C.-Wilmington, DE (Continued)
- EXXON MOBIL CHEMICAL COMPANY-HOUSTON, TX
- FIRESTONE-SEE BRIDGESTONE/FIRESTONE
- GENERAL ELECTRIC COMPANY-FAIRFIELD, CT
- GLS CORPORATION, THERMOPLASTIC ELASTOMERS DIVISION-CARY, IL
- B.F. GOODRICH-SEE NOVEON, INC.
- THE GOODYEAR TIRE AND RUBBER COMPANY-AKRON, OH
- INTERNATIONAL SPECIALTY PRODUCTS-WAYNE, NJ
- KRATON POLYMERS LLC-HOUSTON, TX
- KURARAY CO. LTD.-OSAKA, JAPAN
- MYTEX POLYMERS INCORPORATED-HOUSTON, TX AND JEFFERSONVILLE, IN
- NIPPON ZEON COMPANY, LTD.-TOYKO, JAPAN
- POLIMERI EUROPA-MILAN, ITALY
- TEKNOR APEX CO.-PAWTUCKET, RI
- TOTAL OIL GROUP-PARIS, FRANCE
- UNIROYAL CHEMICAL-SEE CROMPTON CORPORATION
- WACKER-CHEMIE GMBH-MUNICH, GERMANY
- ZEON CHEMICALS INCORPORATED-SEE NIPPON ZEON COMPANY
APPENDIX
- GLOSSARY OF IMPORTANT TERMS, ABBREVIATIONS, ACRONYMS, ETC.
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